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For technical questions, please call 1-888-866-5797.

ITEM 60338 

        

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12. Do not exceed the maximum power rating of the 

generator. Make sure that the total electrical rating 

of the all of the tools or appliances plugged into 

the generator at the same time does not exceed 

that of the generator. Check that the startup surge 

will not be beyond the limit of the Generator. 

13. Avoid substantially overloading which will trip 

the circuit breaker. Slightly overloading the 

generator may not trip the circuit breaker, 

but will lead to premature generator failure.

14. Do not attempt to connect or disconnect 

load connections while standing in water, 

or on wet or soggy ground.

15. Do not touch electrically energized parts of 

the Generator and interconnecting cables 

or conductors with any part of the body, or 

with any non-insulated conductive object.

16. Connect the Generator only to a load that is 

compatible with the electrical characteristics 

and rated capacities of the Generator.

17. Insulate all connections and disconnected wires.
18. Guard against electric shock.  Prevent body contact 

with grounded surfaces such as pipes, 

radiators, ranges, and refrigerators.

19. Only use a suitable means of transport and 

lifting devices with sufficient weight bearing 

capacity when transporting the generator.

20. Secure the generator on transport vehicles to 

prevent it from rolling, slipping, and tilting.

21. Industrial applications must follow 

OSHA requirements.

22. Do not leave the generator unattended when it is 

running.  Turn off the generator (and remove safety 

keys, if available) before leaving the work area.

23. The generator can produce high noise levels.  

Prolonged exposure to noise levels 

above 85 dBA is hazardous to hearing. 

Wear ear protection when operating the  generator 

or when working nearby while it is operating.

24. Wear ANSI-approved safety glasses 

and hearing protection during use.

25. People with pacemakers should consult their 

physician(s) before use.  Electromagnetic fields in 

close proximity to a heart pacemaker could cause 

pacemaker interference or pacemaker failure.  

Caution is necessary when near the 

engine’s magneto or recoil starter.

26. Use only accessories that are recommended 

by Harbor Freight Tools for your model.  

Accessories that may be suitable for one 

piece of equipment may become hazardous 

when used on another piece of equipment.

27. Do not operate in explosive atmospheres, 

such as in the presence of flammable 

liquids, gases, or dust.  Gasoline-powered 

engines may ignite the dust or fumes.

28. Stay alert, watch what you are doing and 

use common sense when operating this 

generator.  Do not use while tired or under the 

influence of drugs, alcohol or medication.

29. Dress properly.  Do not wear loose clothing or 

jewelry.  Keep hair, clothing and gloves away 

from moving parts.  Loose clothes, jewelry or 

long hair can be caught in moving parts.

30. Parts, especially exhaust system components, 

get very hot during use.  Stay clear of hot parts.

31. Do not cover the generator during operation.
32. Keep the generator and surrounding 

area clean at all times.

33. Use the equipment, accessories, etc., in 

accordance with these instructions and in the 

manner intended for the particular type of 

equipment, taking into account the working 

conditions and the work to be performed.  

Use of the equipment for operations different from 

those intended could result in a hazardous situation.

34. Do not operate the equipment with known 

leaks in the engine’s fuel system.

35. WARNING: This product contains or, when 

used, produces a chemical known to the State 

of California to cause cancer and birth defects 

or other reproductive harm.  (California Health 

& Safety Code § 25249.5, 

et seq.

)

36. When spills of fuel or oil occur, they must be 

cleaned up immediately.  Dispose of fluids and 

cleaning materials as per any local, state, or 

federal codes and regulations.  Store oil rags in 

a bottom-ventilated, covered, metal container.

37. Keep hands and feet away from moving parts.   

Do not reach over or across 

equipment while operating.

38. Before use, check for misalignment or binding of 

moving parts, breakage of parts, and any other 

condition that may affect the equipment’s operation.  

if damaged, have the equipment serviced 

before using.

  Many accidents are caused 

by poorly maintained equipment.

39. Use the correct equipment for the application.  

Do not modify the equipment and do not use the 

equipment for a purpose for which it is not intended.

Operating precautions (cont.)

Summary of Contents for Storm Cat 60338

Page 1: ...dry place for future reference using a generator indoors Can KiLL yOu in MinuTeS Generator exhaust contains carbon monoxide This is a poison you cannot see or smell neVer use inside a home or garage eVen iF doors and windows are open Only use OuTSiDe and far away from windows doors and vents When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please...

Page 2: ...stabilizer treated unleaded gasoline mixed with 2 cycle oil see below Capacity 1 1 Gallon Oil Type 2 cycle oil designed specifically for mixing with gasoline Ratio 50 1 gasoline to oil ratio 2 5 oz oil per gallon of gasoline Run Time 50 Load with full tank 5 hr Sound Level at feet 82 dB Rotation viewed from PTO power takeoff the output shaft Counterclockwise Spark Plug Type BONON F5TC Gap 0 028 0 ...

Page 3: ...ry Wear ANSI approved safety goggles with side shields Read the manual before set up and or use WARNING marking concerning Risk of Hearing Loss Wear hearing protection Symbol Property or Statement WARNING marking concerning Risk of Respiratory Injury Operate engine OUTSIDE and far away from windows doors and vents WARNING marking concerning Risk of Fire while handling fuel Do not smoke while handl...

Page 4: ...ack up power 10 Do not operate the Generator before grounding The Generator must be earth grounded in accordance with all relevant electrical codes and standards before operation Operating Precautions 1 CARBON MONOXIDE HAZARD Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use inside a home or garage EVEN I...

Page 5: ... near the engine s magneto or recoil starter 26 Use only accessories that are recommended by Harbor Freight Tools for your model Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment 27 Do not operate in explosive atmospheres such as in the presence of flammable liquids gases or dust Gasoline powered engines may ignite the dust or ...

Page 6: ...uring service 6 Maintain labels and nameplates on the equipment These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement 7 Have the equipment serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the equipment is maintained Do not attempt any service or maintenance procedures not explained i...

Page 7: ...lating to fire prevention requirements Grounding 1 The Generator must be properly grounded in accordance with all relevant electrical codes and standards before operation Have the unit grounded by a qualified electrician if you are not qualified to do so 2 To ground the Generator connect a 10 AWG grounding wire not included from the Grounding Terminal on the side of the unit to a grounding rod not...

Page 8: ...MPORTANT Your Warranty is VOID if the Engine s Fuel Tank is not filled with the proper mixture 50 1 of stabilizer treated unleaded gasoline and 2 cycle oil before each use Before each use check the fuel level Do not run the Engine with an improper unleaded gasoline 2 cycle oil mixture Running the Engine with an improper mixture WILL permanently damage the Engine 1 GALLON STABILIZER TREATED UNLEADE...

Page 9: ... s carburetor Then pull the Starter Handle gently until resistance is felt Allow Cable to retract fully and then pull it quickly Repeat until the engine starts Note Do not let the Starter Handle snap back against the engine Hold it as it recoils so it doesn t hit the engine 5 Allow the Engine to run for several seconds Then if the Choke lever is in the START position move the Choke Lever very slow...

Page 10: ...nd extension cords draw additional power Keep cord length at a minimum Wattage Estimates Wattages listed below are estimates for that type of equipment only Check nameplate wattages on all loads before connecting to Generator This Unit Can Power Any One of the Following Items Running Watts Peak Watts Camping 50 700 Tailgating 50 700 Radio 50 200 Table Box Fan 200 15 Amp Battery Charger 380 Outdoor...

Page 11: ...llowing procedures are in addition to the regular checks and maintenance explained as part of the regular operation of the engine and equipment Procedure Before Each Use Monthly or every 20 hr of use Every 3 mo or 50 hr of use Every 6 mo or 100 hr of use Yearly or every 300 hr of use Every 2 Years Brush off outside of engine Check engine fuel oil mixture level Check air cleaner Check sediment cup ...

Page 12: ...dust mask respirator and heavy duty work gloves In a well ventilated area away from bystanders use pressurized air to blow dust out of the filter For foam filters Wash the filter in warm water and mild detergent several times Rinse Squeeze out excess water and allow it to dry completely Soak the filter in lightweight oil briefly then squeeze out the excess oil 3 Install the cleaned filter s Secure...

Page 13: ...3 LUBRICATION a Clean out area around spark plug Remove spark plug and pour one tablespoon of engine oil into cylinder through spark plug hole b Replace spark plug but leave spark plug cap disconnected c Pull Starter Handle to distribute oil in cylinder Stop after one or two revolutions when you feel the piston start the compression stroke when you start to feel resistance 4 STORAGE AREA Cover and...

Page 14: ...uire further cleaning 7 Gently tap side of carburetor float chamber with screwdriver handle 8 Turn Choke to RUN position Remove spark plug and pull the start handle several times to air out the chamber Reinstall spark plug and set Choke to START position 9 Replace Fuel Filter IGNITION SPARK RELATED 1 Spark plug cap not connected securely 2 Spark plug electrode wet or dirty 3 Incorrect spark plug g...

Page 15: ... quality gasoline oil mixture 2 Engine overloaded 3 Incorrect spark timing deposit buildup worn engine or other mechanical problems 1 Fill fuel tank with fresh 87 octane stabilizer treated unleaded gasoline oil mixture Do not use gasoline with more than 10 ethanol E15 E20 E85 etc 2 Do not exceed equipment s load rating 3 Have qualified technician diagnose and service engine Engine backfires 1 Impu...

Page 16: ... Round Head Bolt M6 x 16 2 40 Flywheel 1 41 Flange Nut M10 x 1 25 1 Part Description Qty 42 Recoil Starter Assy 1 43 Intake Valve Gasket 1 44 Intake Valve Assy 1 45 Flange Bolt M6 x 20 4 46 Stud AM6 x 60 2 47 Intake Gasket 1 48 Carburetor 1 49 Carburetor Gasket B 1 50 Carburetor Gasket A 1 51 Supporting Plate 1 52 Compression Spring 1 53 Cross Round Head Bolt M6 x 40 1 54 Rod Link 1 55 Tension Spr...

Page 17: ...Page 17 For technical questions please call 1 888 866 5797 ITEM 60338 Safety Setup Operation Maintenance Assembly Diagram ...

Page 18: ...plain the emissions control system warranty on your 2016 Small Off Road Engine in addition to the Retail Warranty above In California new equipment that uses small off road engines must be designed built and equipped to meet the State s stringent anti smog standards HFT must warrant that the emissions control system on your engine will be free from defects in material and workmanship for two 2 yea...

Page 19: ...r shipping the product for repair 5 Notwithstanding the provisions herein warranty services or repairs will be provided at all retail stores or by contacting HFT product support at 1 888 866 5797 or productsupport harborfreight com 6 The owner will not be charged for diagnostic labor that leads to the determination that a warranted part is in fact defective provided that such diagnostic work is pe...

Page 20: ...O THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO...

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