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Page 15

For technical questions, please call 1-888-866-5797.

ITEM 60338 

        

Sa

Fe

Ty

Se

Tup

Opera

Ti

O

n

Main

Tenan

C

e

problem

possible Causes

probable Solutions

Engine misfires

1.  Spark plug cap loose.
2.  Incorrect spark plug gap or 

damaged spark plug.

3.  Defective spark plug cap.
4.  Old or low quality gasoline/oil mixture. 

 

 

5.  Incorrect compression.

1.  Check wire connections.
2.  Re-gap or replace spark plug. 

3.  Replace spark plug cap.
4.  Use only fresh 87+ octane stabilizer-treated 

unleaded gasoline/oil mixture.

 

Do not use gasoline with more than 

10% ethanol (e15, e20, e85, etc.).

5.  Diagnose and repair compression. 

(Use 

engine will not start: 

COMpreSSiOn reLaTeD

 section.)

Engine stops 

suddenly

1.  Fuel tank empty or full of impure or low 

quality gasoline/oil mixture. 

 

 

2.  Defective fuel tank cap creating vacuum,  

preventing proper fuel flow.

3.  Faulty magneto.
4.  Disconnected or improperly 

connected spark plug cap.

1.  Fill fuel tank with fresh 87+ octane 

stabilizer-treated unleaded gasoline/oil 

mixture.

 

Do not use gasoline with more than 

10% ethanol (e15, e20, e85, etc.).

2.  Test/replace fuel tank cap. 

3.  Have qualified technician service magneto.
4.  Secure spark plug cap.

Engine stops when 

under heavy load

1.  Dirty air filter
2.  Engine running cold.

1.  Clean element.
2.  Allow engine to warm up prior 

to operating equipment.

Engine knocks

1.  Old or low quality gasoline/oil mixture. 

 

 

 

2.  Engine overloaded.
3.  Incorrect spark timing, deposit buildup, 

worn engine, or other mechanical problems.

1.  Fill fuel tank with fresh 87+ octane 

stabilizer-treated unleaded gasoline/oil 

mixture. 

  

Do not use gasoline with more than 

10% ethanol (e15, e20, e85, etc.).

2.  Do not exceed equipment’s load rating.
3.  Have qualified technician 

diagnose and service engine.

Engine backfires

1.  Impure or low quality gasoline/oil mixture. 

 

 

 

2.  Engine too cold. 

3.  Intake valve stuck or overheated engine. 

4.  Incorrect timing.

1.  Fill fuel tank with fresh 87+ octane 

stabilizer-treated unleaded gasoline/oil 

mixture. 

  

Do not use gasoline with more than 

10% ethanol (e15, e20, e85, etc.).

2.  Use cold weather fuel additives 

to prevent backfiring.

3.  Have qualified technician 

diagnose and service engine.

4.  Check engine timing.

Attached device 

doesn’t have power

1.  Device not plugged in properly. 

2.  Circuit Breaker tripped. 

3.  Product needs service.

1.  Turn off and unplug the device,  

then plug it back in again and turn on.

2.  Turn off and unplug device, reset Circuit 

Breaker, plug in device and turn on.

3.  Have product repaired.

Attached device 

begins to operate 

abnormally

1.  Problem with device. 

 

2.  Rated load capacity exceeded.

1.  Immediately unplug device.  

Have device repaired by a qualified 

technician, or replace device.

2.  Lower the number of items plugged into 

the generator to stay within the rated 

capacity, or use a more powerful generator.

Follow all safety precautions whenever diagnosing or servicing the generator or engine.

Summary of Contents for Storm Cat 60338

Page 1: ...dry place for future reference using a generator indoors Can KiLL yOu in MinuTeS Generator exhaust contains carbon monoxide This is a poison you cannot see or smell neVer use inside a home or garage eVen iF doors and windows are open Only use OuTSiDe and far away from windows doors and vents When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please...

Page 2: ...stabilizer treated unleaded gasoline mixed with 2 cycle oil see below Capacity 1 1 Gallon Oil Type 2 cycle oil designed specifically for mixing with gasoline Ratio 50 1 gasoline to oil ratio 2 5 oz oil per gallon of gasoline Run Time 50 Load with full tank 5 hr Sound Level at feet 82 dB Rotation viewed from PTO power takeoff the output shaft Counterclockwise Spark Plug Type BONON F5TC Gap 0 028 0 ...

Page 3: ...ry Wear ANSI approved safety goggles with side shields Read the manual before set up and or use WARNING marking concerning Risk of Hearing Loss Wear hearing protection Symbol Property or Statement WARNING marking concerning Risk of Respiratory Injury Operate engine OUTSIDE and far away from windows doors and vents WARNING marking concerning Risk of Fire while handling fuel Do not smoke while handl...

Page 4: ...ack up power 10 Do not operate the Generator before grounding The Generator must be earth grounded in accordance with all relevant electrical codes and standards before operation Operating Precautions 1 CARBON MONOXIDE HAZARD Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use inside a home or garage EVEN I...

Page 5: ... near the engine s magneto or recoil starter 26 Use only accessories that are recommended by Harbor Freight Tools for your model Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment 27 Do not operate in explosive atmospheres such as in the presence of flammable liquids gases or dust Gasoline powered engines may ignite the dust or ...

Page 6: ...uring service 6 Maintain labels and nameplates on the equipment These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement 7 Have the equipment serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the equipment is maintained Do not attempt any service or maintenance procedures not explained i...

Page 7: ...lating to fire prevention requirements Grounding 1 The Generator must be properly grounded in accordance with all relevant electrical codes and standards before operation Have the unit grounded by a qualified electrician if you are not qualified to do so 2 To ground the Generator connect a 10 AWG grounding wire not included from the Grounding Terminal on the side of the unit to a grounding rod not...

Page 8: ...MPORTANT Your Warranty is VOID if the Engine s Fuel Tank is not filled with the proper mixture 50 1 of stabilizer treated unleaded gasoline and 2 cycle oil before each use Before each use check the fuel level Do not run the Engine with an improper unleaded gasoline 2 cycle oil mixture Running the Engine with an improper mixture WILL permanently damage the Engine 1 GALLON STABILIZER TREATED UNLEADE...

Page 9: ... s carburetor Then pull the Starter Handle gently until resistance is felt Allow Cable to retract fully and then pull it quickly Repeat until the engine starts Note Do not let the Starter Handle snap back against the engine Hold it as it recoils so it doesn t hit the engine 5 Allow the Engine to run for several seconds Then if the Choke lever is in the START position move the Choke Lever very slow...

Page 10: ...nd extension cords draw additional power Keep cord length at a minimum Wattage Estimates Wattages listed below are estimates for that type of equipment only Check nameplate wattages on all loads before connecting to Generator This Unit Can Power Any One of the Following Items Running Watts Peak Watts Camping 50 700 Tailgating 50 700 Radio 50 200 Table Box Fan 200 15 Amp Battery Charger 380 Outdoor...

Page 11: ...llowing procedures are in addition to the regular checks and maintenance explained as part of the regular operation of the engine and equipment Procedure Before Each Use Monthly or every 20 hr of use Every 3 mo or 50 hr of use Every 6 mo or 100 hr of use Yearly or every 300 hr of use Every 2 Years Brush off outside of engine Check engine fuel oil mixture level Check air cleaner Check sediment cup ...

Page 12: ...dust mask respirator and heavy duty work gloves In a well ventilated area away from bystanders use pressurized air to blow dust out of the filter For foam filters Wash the filter in warm water and mild detergent several times Rinse Squeeze out excess water and allow it to dry completely Soak the filter in lightweight oil briefly then squeeze out the excess oil 3 Install the cleaned filter s Secure...

Page 13: ...3 LUBRICATION a Clean out area around spark plug Remove spark plug and pour one tablespoon of engine oil into cylinder through spark plug hole b Replace spark plug but leave spark plug cap disconnected c Pull Starter Handle to distribute oil in cylinder Stop after one or two revolutions when you feel the piston start the compression stroke when you start to feel resistance 4 STORAGE AREA Cover and...

Page 14: ...uire further cleaning 7 Gently tap side of carburetor float chamber with screwdriver handle 8 Turn Choke to RUN position Remove spark plug and pull the start handle several times to air out the chamber Reinstall spark plug and set Choke to START position 9 Replace Fuel Filter IGNITION SPARK RELATED 1 Spark plug cap not connected securely 2 Spark plug electrode wet or dirty 3 Incorrect spark plug g...

Page 15: ... quality gasoline oil mixture 2 Engine overloaded 3 Incorrect spark timing deposit buildup worn engine or other mechanical problems 1 Fill fuel tank with fresh 87 octane stabilizer treated unleaded gasoline oil mixture Do not use gasoline with more than 10 ethanol E15 E20 E85 etc 2 Do not exceed equipment s load rating 3 Have qualified technician diagnose and service engine Engine backfires 1 Impu...

Page 16: ... Round Head Bolt M6 x 16 2 40 Flywheel 1 41 Flange Nut M10 x 1 25 1 Part Description Qty 42 Recoil Starter Assy 1 43 Intake Valve Gasket 1 44 Intake Valve Assy 1 45 Flange Bolt M6 x 20 4 46 Stud AM6 x 60 2 47 Intake Gasket 1 48 Carburetor 1 49 Carburetor Gasket B 1 50 Carburetor Gasket A 1 51 Supporting Plate 1 52 Compression Spring 1 53 Cross Round Head Bolt M6 x 40 1 54 Rod Link 1 55 Tension Spr...

Page 17: ...Page 17 For technical questions please call 1 888 866 5797 ITEM 60338 Safety Setup Operation Maintenance Assembly Diagram ...

Page 18: ...plain the emissions control system warranty on your 2016 Small Off Road Engine in addition to the Retail Warranty above In California new equipment that uses small off road engines must be designed built and equipped to meet the State s stringent anti smog standards HFT must warrant that the emissions control system on your engine will be free from defects in material and workmanship for two 2 yea...

Page 19: ...r shipping the product for repair 5 Notwithstanding the provisions herein warranty services or repairs will be provided at all retail stores or by contacting HFT product support at 1 888 866 5797 or productsupport harborfreight com 6 The owner will not be charged for diagnostic labor that leads to the determination that a warranted part is in fact defective provided that such diagnostic work is pe...

Page 20: ...O THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO...

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