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For technical questions, please call 1-888-866-5797.

Item 57145 

        

S

AFET

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Op
ERA

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M

AINTENANCE

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p

MAINTENANCE AND SERVICING

  procedures not specifically explained 

in this manual must be performed 
only by a qualified technician.

TO pREVENT SERIOUS INJURy FROM 
ACCIDENTAL OpERATION: 
Make sure that the Switch is in the off-position 
and remove its Battery pack before 
performing any procedure in this section.
TO pREVENT SERIOUS INJURy FROM TOOL 
FAILURE: 
Do not use damaged equipment.  
If abnormal noise or vibration occurs, have 
the problem corrected before further use.

Cleaning, Maintenance, 

and Lubrication

1. 

BEFORE EACH USE,

 inspect the general 

condition of the tool.  Check for:
•  leaking, swollen, or cracked battery pack, 
•  loose hardware, 
•  misalignment or binding of moving parts, 
•  cracked or broken parts, and 
•  any other condition that may 

affect its safe operation.

2. 

AFTER USE,

 wipe external surfaces 

of the tool with clean cloth.

3.  Disconnect battery pack and store battery pack, 

charger, and tool in dry, indoor area out of 
reach of children and away from metal objects 
(i.e., paperclips, coins) to prevent shorting.

TROUBLESHOOTING

problem

possible Causes

Likely Solutions

Light will not turn on. 1.  Battery Pack not properly 

connected. 
 

2.  Battery Pack not properly 

charged. 

3.  Battery Pack burnt-out. 

4.  Internal damage or wear.

1.  Remove Battery Pack, make sure there are no 

obstructions, reinsert the Battery Pack according 
to its shape (it should only fit one way), and press 
firmly until the Battery Pack locks in place.

2.  Make sure Charger is connected and 

operating properly.  Give enough time for 
Battery Pack to recharge properly.

3.  Dispose of old Battery Pack properly or recycle.  

Replace Battery Pack.

4.  Have technician service tool.

  Follow all safety precautions whenever diagnosing or servicing the tool.   

Disconnect Battery pack and Charger power supply before service.

Record product’s Serial Number Here: 
Note: If product has no serial number, record month and year of purchase instead.

Note:

 Some parts are listed and shown for illustration purposes only, 

and are not available individually as replacement parts.

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM 
IN THIS MANUAL AS A REFERENCE TOOL ONLY.  NEITHER THE MANUFACTURER OR DISTRIBUTOR 
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS 
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE 
ANY PARTS OF THE PRODUCT.  IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY 
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND 
LICENSED TECHNICIANS, AND NOT BY THE BUYER.  THE BUYER ASSUMES ALL RISK AND LIABILITY 
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS 
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Summary of Contents for Hercules HC104B

Page 1: ...vent serious injury User must read and understand Owner s Manual SAVE THIS MANUAL When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Reference 57145 Owner s Manual Safety Instructions 20a ...

Page 2: ...ch Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations 5 Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 6 If devices are provided for the connection of dust extraction and collection facilities ensure these ...

Page 3: ...ntact Harbor Freight Tools for a replacement 4 Avoid unintentional starting Prepare to begin work before turning on the tool 5 Do not leave the tool unattended when the Battery Pack is connected Turn off the tool and remove the Battery Pack before leaving 6 The battery Charger gets hot during use The Charger s heat can build up to unsafe levels and create a fire hazard if it does not receive adequ...

Page 4: ... cover Charger ventilation ducts Charge on fireproof surface only WARNING marking concerning Risk of Electric Shock Properly connect Charger s power cord to appropriate outlet WARNING marking concerning Risk of Explosion Do not puncture short or open battery packs and do not charge damaged battery packs Warning Symbols and Definitions This is the safety alert symbol It is used to alert you to pote...

Page 5: ...ieces using a vise or clamps not included to prevent movement while working 3 There must not be objects such as utility lines nearby that will present a hazard while working Charging Charge battery before using this tool Follow instructions included with battery charger Battery pack and charger sold separately General Operating Instructions 1 Insert fully charged Battery Pack into the Light making...

Page 6: ...ke sure there are no obstructions reinsert the Battery Pack according to its shape it should only fit one way and press firmly until the Battery Pack locks in place 2 Make sure Charger is connected and operating properly Give enough time for Battery Pack to recharge properly 3 Dispose of old Battery Pack properly or recycle Replace Battery Pack 4 Have technician service tool Follow all safety prec...

Page 7: ...or Rotating Head 1 7 Housing Back Cover 1 8 Housing Front Cover 1 9 Lens Cover 1 10 Transparent Lens 1 11 Ball Pin 2 12 Ring 1 13 Contact Head 1 part Description Qty 14 Power Switch Cap 1 15 Switch Support 1 16 Hook 1 17 Spring 2 18 O Ring 1 19 Contact Plate 1 20 Screw 2 6 x 6 6 21 Screw 2 6 x 6 4 22 Screw 3 0 x 12 11 23 PCBA 1 24 LED Panel 1 25 Wrist Strap 1 26 Clip 1 27 Battery Pack sold separat...

Page 8: ...lusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an expl...

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