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®

ASSEMBLY AND OPERATING INSTRUCTIONS

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our Web site at: http://www.harborfreight.com

Copyright

©

 2004 by Harbor Freight Tools

®

.  All rights reserved.  No portion of this

manual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions and replacement parts, please call 1-800-444-3353.

TO PREVENT SERIOUS INJURY,

READ AND UNDERSTAND ALL WARNINGS

AND INSTRUCTIONS BEFORE USE.

ELECTRIC BRAKE WASHER

   WITH PUMP

Model 91966

Summary of Contents for CENTRAL MACHINERY 91966

Page 1: ...ghts reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE ELECTRIC BRAKE WASHER WITH PUMP Model 91966 ...

Page 2: ... and or serious injury SAVE THESE INSTRUCTIONS WORK AREA 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep bystanders children and visitors away while operating a power tool Dist...

Page 3: ...such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 7 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 8 Do not abuse the Power Cord Never use the Power Cord to carry the tools or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges o...

Page 4: ...on The correct tool will do the job better and safer at the rate for which it is designed 17 Do not use the power tool if the Power Switch does not turn it on or off Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced 18 Disconnect the Power Cord Plug from the power source before making any adjustments changing accessories or storing the tool Such preventive ...

Page 5: ...ake Washer Using personal safety devices reduce the risk for injury Safety impact eye goggles and heavy work gloves are available from Harbor Freight Tools 3 Maintain a safe working environment Keep the work area well lit Make sure there is adequate surrounding workspace Always keep the work area free of obstructions grease oil trash and other debris Do not use a power tool in areas near flammable...

Page 6: ...arked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of elec tric shock See Figure A 2 The grounding prong in the plug is connected through the green wire ...

Page 7: ... Double Insulated tools can use either a two or three wire extension cord 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Figure C next page 3 The smaller the gauge number of the wire the greater the capacity of t...

Page 8: ... cords from sharp objects excessive heat and damp or wet areas SYMBOLOGY Double Insulated Canadian Standards Association Underwriters Laboratories Inc Volts Alternating Current Amperes No Load Revolutions per Minute RPM noxxxx min A V RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 VOLT NAMEPLATE AMPERES At Full Load EXTENSION CORD LENGTH 25 FEET 50 FEET 75 FEET 100 FEET 150 FEET 0 2 0 18 1...

Page 9: ...AUTION Always make sure the Power Cord 12 of the Brake Washer is un plugged from its electrical outlet prior to assembling or making any adjustments to the tool 2 Attach the two Casters 17 and the two Casters With Brakes 16 to the four metal brackets on the bottom of the unit Using a wrench not included secure them with Washers 27 and Nuts 26 See the Assembly Drawing on page 14 and FIGURE 1 below ...

Page 10: ...pe B 6 and secure it by inserting and tightening the Pipe Screw 20 See the Assembly Drawing on page 14 and FIGURE 2 6 Attach the Pump Connector 11 to the Pump 12 See FIGURE 3 7 Secure the Hose 8 to the Hose Connector 9 with a Hose Clamp 22 See the Assembly Drawing on page 14 8 Place the Lid 15 on the Tank 29 making sure the Pump 12 fits in the Pump Box See FIGURE 3 Lock both of the Latches see FIG...

Page 11: ...lease the two Latches and carefully lift the Lid 15 Fill the entire unit up with no more or less than 6 Gallons of Brake Cleaning Fluid Never use flammable solvents gasoline diesel fuel or any other non approved liquid to clean brakes Only use Brake Cleaning fluid specifically designed for this purpose Using other fluids can result in reduced braking efficiency or BRAKE FAILURE 3 Adjust the unit t...

Page 12: ...ent or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment 3 You may use the same Brake Cleaning Fluid repeatedly if it does not appear too dirty and still properly cleans brakes When performance suffers or...

Page 13: ...NSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PLEASE READ THE FOLLOWING CAREFULLY PARTS LIST Part No Description Qty Part No Description Qty 1 Washing Tray 1 16 Caster With Brake 2 2 Screen 1 17 Caster 2 3 Bru...

Page 14: ...For technical questions please call 1 800 444 3353 Page 14 NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts ASSEMBLY DIAGRAM 16 19 6 18 6 ...

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