Haojue HJ125-16 User Manual Download Page 1

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Summary of Contents for HJ125-16

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Page 2: ...t part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator The manual contains important safety information and instructions which s...

Page 3: ...in a manner which could expose the engine parts to excessive heat Please refer to the BREAK IN section for specific break in recommendations BWARNING BCAUTION NOTICE NOTE Please read this manual caref...

Page 4: ...f publication Due to improvements or other changes there may be some discrepancies in this manual Haojue reserves the right to make changes at any time Please note that this manual applies to all spec...

Page 5: ...ccessory on the market or combinations of all the available accessories however your dealer can assist you in selecting quality accessories and installing them correctly Use extreme caution when selec...

Page 6: ...llations in the front end and lead to instability problems Accessories added to the handle bars or front fork should be as light as possible and kept to a minimum Certain accessories displace the ride...

Page 7: ...might be uncomfortable and unsafe while riding a motorcycle Choose clothing of high quality and fit when riding INSPECTION BEFORE RIDING Review thoroughly the instructions in the INSPECTION BEFORE RI...

Page 8: ...ich the road appears greasy as they can be especially slippery Use extreme caution at railway crossings metal grates and bridges Whenever in doubt with of the road conditions slow down SPEED LIMIT Nev...

Page 9: ...9 Choke lever Tool kit Side stand Gearshift lever Fuel cock Main stand Engine oil dipstick Rear brake pedal A Kick start lever 7 8...

Page 10: ...osition turn counterclockwise to the 4 position The steering is then locked The ignition circuit are cut off BWARNING Before turning the ignition switch to the 4 position safely stop the motorcycle an...

Page 11: ...due to a broken bulb or faulty wire connection the indicator on the dashboard will remain light up continuously or flicker at a high frequency HIGH BEAM INDICATOR LIGHT 6 9 The high beam light indicat...

Page 12: ...Pressing this button will trigger the horn TURNING SIGNAL SWITCH 5 8 Moving the switch to the position will engage the left turn signals Moving the switch to the 8 position will engage the right turn...

Page 13: ...motor With the ignition switch at the position the engine stop switch at and the transmission in neutral grasp the clutch lever and push the electric starter button to operate the starter motor to sta...

Page 14: ...el tank cap To close the fuel tank cap push the cap down firmly with the key in the cap lock BWARNING Overfilling the fuel tank can cause the fuel to overflow when it expands due to heat from the engi...

Page 15: ...witching the fuel cock handle to position 1 it is advisable that the fuel tank be refilled at the closest gas station After refueling be sure to move the fuel cock handle back to position 2 GEAR SHIFT...

Page 16: ...springs on the left and right sides must be placed in the same position Improper adjustment will affect ride stability REAR BRAKE PEDAL Press on the rear brake pedal to engage the rear wheel brake Th...

Page 17: ...h your right hand and pull the motorcycle upward to a standstill Side stand 2 The side stand is for temporary parking When use the side stand stop the engine then rotate the side stand to lower limit...

Page 18: ...es explain proper break in procedures RECOMMENDED THROTTLE LIMIT Throttle opening must not reach maximum during the new motorcycle brake in period it is suggested to be less than 3 4 of the maximum wh...

Page 19: ...as part of the initial service includes correction of all adjustments tightening of all fasteners and replacement of dirty oil Timely performance of this service will help make sure you get the best s...

Page 20: ...s enough fuel for the planned distance Lights The headlight tail brake lights dashboard lights turning lights front position light and dashboard light can be lit up normally Indicators The high beam i...

Page 21: ...essary BWARNING Crosswinds usually exist at tunnel exits or valleys or when big vehicles overtake Drive calmly and at reduced speed at these times BWARNING Obey traffic rules and speed restrictions ST...

Page 22: ...eheating of the engine is even more important NOTE The colder the weather the longer preheating time the engine needs Riding after the engine is fully preheated will cause the engine to suffer less we...

Page 23: ...This may result in an accident BWARNING Removing your hands from the handlebars or feet from the footrests during operation can be hazardous If you remove even one hand from the motorcycle you can re...

Page 24: ...keep the engine operating smoothly in its normal operating speed range The gear ratios have been carefully chosen to meet the characteristics of the engine The rider should always select the most suit...

Page 25: ...PPING AND PARKING 1 Twist the throttle grip away from you to close the throttle completely 2 Apply the front and rear brakes evenly and at the same time 3 Downshift through the gears as road speed dec...

Page 26: ...ore turns to slow down BWARNING Use the braking system carefully and gently on wet and slippery roads or in turns Urgent braking on uneven or slippery roads will cause the motorcycle to be out of cont...

Page 27: ...he items in the first service after the initial 1000 km break in period must be strictly followed to ensure that your motorcycle provides lasting reliably and optimal performance BWARNING Improper mai...

Page 28: ...ms by yourself in accordance with the instructions in this section BCAUTION Poorly made replacement parts can cause your motorcycle to wear more quickly and may shorten its useful life When replacing...

Page 29: ...t Front and rear absorber Inspect Light and signal Inspect Inspect Chassis bolts and nuts Inspect Inspect NOTE If the motorcycle has been ridden for a long time on poor roads or under full power the i...

Page 30: ...Remove the left chassis cover 3 Disconnect the negative terminal 4 Remove the cap disconnect the positive terminal 5 Remove the fasten belt 6 Take out the battery BWARNING Batteries contain toxic subs...

Page 31: ...the negative terminal NOTE Please properly handle waste batteries and electrolytes to avoid environmental pollution We suggest that you not throw them in garbage cans or on the ground but send them t...

Page 32: ...the air filter cover s inner wall 4 Dismantle the air filter element from the air filter element 6 Clean the filter Clean the filter as described below 1 Fill a properly sized basin with non flammable...

Page 33: ...PLUG Spark plug inspection 0 6 0 8mm Measure the spark plug gap with a thickness gauge The standard spark plug gap is 0 6 0 8 mm If the measured spark plug gap is out of standard range adjust or repl...

Page 34: ...n it with a wrench about 1 2 turn past finger tight If you are reusing the old spark plug tighten it with a wrench about 1 8 turn past finger tight NOTE Insert the plug cap completely BCAUTION The sta...

Page 35: ...in a hot state to completely drain the original engine oil Steps for engine oil replacement 1 Stop the engine and support it on flat ground with the help of the main stand 2 Remove the engine oil dips...

Page 36: ...2 on the engine oil strainer 5 Add the specified new engine oil into the engine as instructed in section Engine oil replacement BCAUTION Carefully inspect whether the engine parts that have been dism...

Page 37: ...n 1300 1500 rpm BCAUTION Adjustment the engine idle speed should be done when the engine has been fully pre heated 0 5 1 0 mm THROTTLE CABLE PLAY The adjuster of the throttle cable play under the thro...

Page 38: ...drive chain to keep it in a normal state If the riding conditions are harsh the times of adjustment should be more frequent than that of regular maintenance BWARNING An excessively loose chain will r...

Page 39: ...a drum brake Correct brake operation is very important for safe riding Be sure to have the brake system checked regularly This inspection should be made by an authorized dealer BWARNING Brakes are ex...

Page 40: ...ng line 1 is in the allowed range 3 see the figure marked on the wear limit mark 2 otherwise have the component in the front brake replaced by a qualified distribution and maintenance organization for...

Page 41: ...ressure under normal temperature Solo riding Double riding kPa kgf cm2 kPa kgf cm2 Front wheel 175 1 75 175 1 75 Rear wheel 200 2 00 225 2 25 BWARNING The tire pressures and surfaces are significant I...

Page 42: ...to move it higher or lower to adjust this switch When you step on the brake pedal and feel a little pressure the brake light will light up Replacement of bulbs The rated power of each bulb is shown in...

Page 43: ...se 1 Make sure there is sufficient fuel in the tank 2 Make sure the fuel reaches the carburetor from the fuel cock 3 Cut off the fuel flow from the carburetor open the fuel cock and see if fuel flows...

Page 44: ...ible and tends to explode in certain conditions When draining storing or filling fuel make sure there are no open flames the engine has stopped and the operating place is well ventilated Fuel should b...

Page 45: ...h a diluted detergent solution eliminate rust stains on the terminal and wire connectors Store the battery in a room with an ambient temperature of above 0 C Charge the battery completely Recharge it...

Page 46: ...ake sure that the pipe is not distorted or crushed otherwise the battery might explode If any electrolyte is spilt out corrosion may occur to both your clothes and the motorcycle 1 2 2 First connect t...

Page 47: ...arging if the temperature of electrolyte exceeds 45 C when recharging wait till it cools off then start recharging again When the battery produces a lot of bubbles stop recharging Close the filling ho...

Page 48: ...five shift gear transmission Initial speed ratio 4 056 Final speed ratio 2 733 Gear ratio Shift 1 3 083 5 shift Shift 2 1 882 Shift 3 1 400 Shift 4 1 174 Shift 5 0 960 Performance Fuel consumption 1 7...

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Haojue HJ125-16, User Manual

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