Hansa C21 PTO Operation, Maintenance And Safety Manual Download Page 13

 

Hansa C21 O&M Manual - OM-010 Revision L 21/05/2021 

 

 

© Hansa Chippers 2021 

11 

Petrol  

  

 

The chipper requires 91 unleaded or E10 petrol to run; check the petrol level before starting. 

Emergency stop 

The emergency stop acts as an immediate kill switch to the engine. It does not immediately stop the rotor from spinning. The rotor 
will continue to spin for some time due to its rotational inertia. To engage the emergency stop, push the red button. To disengage 
the emergency stop, twist the red button clockwise until it releases outwards. 

 

Use it when foreign matter such as sand, stones or metal enter the inlet chute 

 

Use it in response to an immediate hazard/danger to an operator or onlooker 

 

After the rotor comes to a halt, follow the normal shutdown procedure in addition to 
using the emergency stop 

 

Inspect the machine before resetting the emergency stop 

 

Under  normal  conditions, 

Do  NOT

  use  the  emergency  stop  in  place  of  the  regular 

shutdown procedure 

 

Storage

 

 

Always allow the chipper to cool before storing 

 

Store the chipper out of the reach of children  

 

Store the chipper where fuel vapor will not reach an open flame or spark 

 

Switch the fuel lever to the off position 

 

For extended storage periods, run the engine dry of fuel 

 

Store the chipper out of the rain 

 

Water can rust the steel body of the chipper  

Troubleshooting

 

 

What to do if: 

 

The chipper 

won’t start

 

 

The engine oil level might be too low  

 

The chipper is fitted with oil alert and will not start if the oil level is too low 

 

Check the oil level and top up if required 

 

The chipper is placed on a slope 

 

The chipper is fitted with oil alert and will not start if the oil is not level 

 

Move the chipper to level ground 

 

The emergency stop is still engaged 

 

Ensure emergency stop is disengaged by twisting the red button clockwise before starting the chipper 

 

Belt drive engagement will not work  

 

The inlet chute or housing might be blocked 

 

Turn engine off, disconnect the spark plug wire, ensure rotor has completely stopped, remove debris, 
restart engine, then attempt to re-engage the belt drive  

 

The chipper slows down and stalls 

 

The chipper is clogged up 

 

Turn the engine off, disconnect the spark plug wire, ensure rotor has completely stopped, remove debris, 
then close and lock the outlet chute 

 

Discharge slows down 

Summary of Contents for C21 PTO

Page 1: ...749 info hansaproducts co nz www hansaproducts co nz HANSA AUSTRALIA 1800 426 722 info hansaproducts com au www hansaproducts com au HANSA C21 Operation maintenance and safety manual All operators mus...

Page 2: ...LET CHUTE 5 SAFETY 6 OPERATOR COMPETENCY 6 TOWING SAFETY 6 IDENTIFYING HAZARDS AND RISKS 6 OPERATION 7 SAFE SETUP PROCEDURE 7 SAFE OPERATING PROCEDURE 8 STARTING PROCEDURE 9 SHUTDOWN PROCEDURE 10 PETR...

Page 3: ...r any other purpose Organic wastes include Prunings stalks roots vegetable matter hay grass bark Dry manure Branches Palm fronds Dead and hard timbers Note these will dull the knives faster Paper or c...

Page 4: ...e drawbar bracket followed by a heavy washer and nyloc nut Ensure that the light washer is touching the bolt head and the heavy washer is touching the nyloc nut Insert two bolts spring washers and hea...

Page 5: ...ator is closest to the outside edge of the mud guard Insert the bolts through the holes in the tail light and mud guard then secure the tail light by tightening the nuts and bolts Note Do NOT overtigh...

Page 6: ...trailer plug into place and screw the plastic nut on Attach the wheels Bolt the wheels on then screw the wheel nuts on ensuring the rounded side of the nuts taper into the steel rim Tighten the nuts...

Page 7: ...Line up the holes and insert the bolts washers and nuts ensuring that the heavy washer is touching the bolt head Attach the emergency stop to the bracket on the inlet chute Use a Phillip s head screw...

Page 8: ...eel nuts periodically to make sure they are secure Ensure the jockey wheel is in the up position and locked away during travel Ensure that the machine is towed in accordance with local trailer transpo...

Page 9: ...s Keeping the inlet chute clear Safe setup procedure Before you start Ensure the chipper is positioned in an open area and on firm level ground Ensure that the outlet chute is discharged onto soft gro...

Page 10: ...the chipper s capabilities Pre cut side branches Branches will self feed more efficiently Keep the engine clean of debris and other accumulations This prevents damage to the engine or possible fire Fe...

Page 11: ...chipper The governor controls the maximum safe operating speed and protects the engine and all moving parts from damage caused by overspeed Operate the chipper with blunt knives This causes excessive...

Page 12: ...the lever in towards the engine To engage the belt drive slowly rotate the engagement handle clockwise until it comes to a stop This must be done slowly to allow the cutting rotor to pick up speed oth...

Page 13: ...reach of children Store the chipper where fuel vapor will not reach an open flame or spark Switch the fuel lever to the off position For extended storage periods run the engine dry of fuel Store the...

Page 14: ...e Replace or repair any damaged parts Check for and tighten any loose parts Do NOT attempt to repair the chipper unless you are competent to do so Maintenance Maintain the chipper with care and keep i...

Page 15: ...mm hexagonal Allen key A stick magnet optional Surface grinder Coolant Remove the knives for sharpening Open the rotor housing cover by removing the two housing cover locking bolts with a 16 mm spann...

Page 16: ...nding to avoid softening of the steel knives Reinstall the knives Clean all mounting surfaces and remount the knives in the reverse procedure Note Be sure to replace the knives the correct way around...

Page 17: ...re is not enough clearance the knife edge may touch the anvil through deflection when cutting heavy branches and damage the sharp edge Too much clearance will allow small twigs and fibrous materials t...

Page 18: ...xtension are required to remove the anvil With the knives removed or set right back the gap between the knife holding block and anvil should be 4 5 mm The position of the anvil can be adjusted through...

Page 19: ...ement handle anticlockwise Then from the fully disengaged position gently turn the engagement handle clockwise until you feel it start to resist From this position turn the engagement handle clockwise...

Page 20: ...r chipper look similar to any of the following images or are clearly broken then they need to be replaced If a belt change is necessary follow these steps Using a 6 mm Allen key unbolt and remove the...

Page 21: ...dge across the top and bottom front pulley If they are not in line loosen the four bolts holding the engine in to the chassis and then repeat this step Ensure belts are properly tensioned follow the A...

Page 22: ...or 100 250 500 or 800 Yearly As req Service Daily Weekly Biannually Engine oil change initial change Initial Belt tension initial check Initial Engine oil level check Air cleaner element clean Bearing...

Page 23: ...System Disc speed 1800 RPM Disc dimensions 650 x 20 mm Shaft diameter 50 mm Knives Two Feed System Chipping capacity 130 mm 5 Feed type Gravity fed self feeding Inlet chute opening 200 x 285 mm Disch...

Page 24: ...t guard hazard Top right of pulley guard Rotor and housing safety Top face of outlet chute Outlet chute and deflector safety Outlet chute Shaft guard safety Next to shaft guard Lifting point Below lif...

Page 25: ...nty is available to domestic non commercial and commercial customers excluding commercial customers in the business of plant equipment hire All HANSA products that have not complied with the Extended...

Page 26: ...your HANSA product Conditional Warranty This is a HANSA extended warranty period for products that are Purchased from an authorised HANSA Dealer Registered at the time of sale through the Hansa Chipp...

Page 27: ...Instruct the owner operator on operating procedures and techniques Safety Instruct owner operator on safety procedures Maintenance Explain the maintenance requirements and the importance of following...

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