Hansa C16C Operation, Maintenance And Safety Manual Download Page 30

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Hansa C16c O&M Manual – OM-020 Revision B 24/06/2019

EC Declaration of Conformity

Manufacturer:

Hansa Products Ltd

PO Box 10323

Te Rapa

Hamilton 3241

New Zealand

Name of the person authorized to compile the technical file on behalf of the manufacturer:

Doceupoint Ltd

Dessauerstraße 68

45472 Mülheim an der Ruhr

Germany

This declaration of conformity is issued under the sole responsibility of the manufacture.

Product designation

: Brush chipper

Product description

: Integrally powered shredder/chipper

Product model:

C16c

Serial number

: Serial Manufacture

The object of the declaration described above is in conformity with the relevant Union harmonisation legislation:

Machinery Directive; 2006/42/EC

Noise emissions Directive; 2000/14/EC

Electromagnetic Compatibility Directive; 2014/30/EU

Furthermore, it is stated that the following has also been applied where applicable:

ISO 7010:2011

ISO 11684:1995

ISO 13857:2008

EN 13683:2003

EN 50581:2012

Signed for and on behalf of:

Hansa Products Ltd

________________________

Martin Vogel, Managing Director

Hamilton, New Zealand

September 10

2017

Summary of Contents for C16C

Page 1: ...oducts com REST OF WORLD Please refer to www hansaproducts com for a current list of our authorised dealers and contact details relevant to your territory HANSA C16C Operation maintenance and safety manual Original Instructions All operators must fully read and understand this operator s manual before using the chipper Keep this manual for future reference ...

Page 2: ... SAFE SETUP PROCEDURE 5 SAFE OPERATING PROCEDURE 6 STARTING PROCEDURE 7 SHUTDOWN PROCEDURE 9 PETROL 9 EMERGENCY STOP 10 STORAGE 10 TROUBLESHOOTING 10 WHAT TO DO IF 10 MAINTENANCE 11 KNIFE RE SHARPENING AND KNIFE REPLACEMENT 11 ANVIL ADJUSTMENT REPLACEMENT 14 ENGINE SERVICING 14 CHECKING ENGINE OIL 14 BELT TENSION 15 BELT REPLACEMENT 16 TYRE PRESSURE 18 BOLT TORQUE 18 SPECIFICATIONS 19 HANSA GLOBAL...

Page 3: ...by semi commercial garden maintenance contactors and hire rental companies Do NOT use the chipper for any other purpose Organic wastes include Prunings stalks roots vegetable matter hay grass bark Dry manure Branches Palm fronds Dead and hard timbers Note these will dull the knives faster Paper or cardboard Do NOT process Flax root balls Soil bones sand grit stones metal If you have any questions ...

Page 4: ...to fit the emergency stop to the inlet 16 mm spanner to fit the inlet and outlet chute 17 mm spanner to fit the inlet and outlet chute 4 mm Allen key to fit the emergency stop to the inlet Parts supplied for assembly All fasteners included to fix the inlet chute and outlet chute onto chipper Inlet chute Outlet chute Chipper body ...

Page 5: ...nge and fasten the two m6 bolts spring washers and washers to the locking pin on each side of the outlet using a 10 mm spanner Ensure the spring washer is between the bolt head and washer Tighten the outlet chute locking handle to secure the outlet chute to the chipper body Note The outlet chute locking handle will be in the documentation package Fit the inlet chute Fix the inlet chute place the i...

Page 6: ...the design of the chipper Operator competency Ensure that every person operating the chipper understands and follows the safe operating and maintenance procedures as detailed in this manual Do NOT allow persons below the age of 16 to operate the chipper Additionally local regulations may restrict the age of the operator Do NOT allow persons with reduced physical sensory or mental capabilities or l...

Page 7: ...Operation Operating the chipper It is helpful but not required to keep a wooden stick handy approx 60 mm diameter x 600 mm long for Pushing in short brushy and very leafy materials Keeping the inlet chute clear The chipper is self feeding and has a large inlet opening It can process Prunings stalks vines leaves roots and vegetable matter paper and cardboard Freshly cut material is better to proces...

Page 8: ...tlet chute on soft ground Ensure exhaust is pointing away from the working area and downwind from the operator and onlookers Keep proper balance and footing at all times and stand at the same level as the chipper Do NOT over reach Do NOT run near the machine Feed only freshly cut material into the chipper Do NOT feed in materials covered in gravel stones and dirt as this can rebound injure the ope...

Page 9: ...load the chipper If the cutting rotor is slowing down feed the material in slower Allow processed material to build up in the discharge area as this can Prevent proper discharge Result in kickback of material through the feed opening Transport the chipper while the engine is running Tamper with the engine governor settings on the chipper The governor controls the maximum safe operating speed and p...

Page 10: ...th motion to start the engine Once the engine is started and has warmed up approx 10 seconds move the choke lever to the off position by pushing the lever in towards the engine To engage the belt drive slowly rotate the engagement handle clockwise until it comes to a stop This must be done slowly to allow the cutting rotor to pick up speed otherwise the engine may stall Turn the throttle to max 2 ...

Page 11: ...wise until it comes to a stop Turn the engine switch and fuel lever to the off position WARNING Do NOT disengage the belt drive with the chipper running at full revs as this will cause friction and vibration on the belt drive Petrol The C16 chipper requires 91 unleaded petrol to run check the petrol level before starting 1 2 3 Throttle lever min position Fuel lever off position Engine switch off p...

Page 12: ...hipper won t start The engine oil level might be too low The chipper is fitted with oil alert and will not start if the oil level is too low Check the oil level and top up if required The chipper is placed on a slope The chipper is fitted with oil alert and will not start if the oil is not level Move the chipper to level ground The emergency stop is still engaged Ensure emergency stop is disengage...

Page 13: ...ing rotor housing Disconnect the spark plug wire from the spark plug Switch fuel lever to off position Initially after 2 working hours Check for any loose nuts and bolts Check belt tension refer to belt tension section The belts will stretch when they are new Grease the two cutting rotor bearings One or two pumps are sufficient Be careful not to over grease The bearings are already greased when th...

Page 14: ...g rotor from rotating Use a 13 mm spanner to remove the knives from the cutting rotor There are five bolts that you must remove to do so Be careful not to drop the bolts or knives into the chipper A stick magnet can be used to retrieve them if this does occur knife clamping bolts Measure the width of the knife and check that it will be at least 46 mm after sharpening If the knife will be shorter t...

Page 15: ... not enough clearance the knife edge may touch the anvil through deflection when cutting heavy branches and damage the sharp edge Too much clearance will allow small twigs and fibrous materials to be dragged through without being cut Adjust the knife in or out using the two adjustment bolts to achieve the correct clearance between the knife and anvil The clearance between the knife and anvil shoul...

Page 16: ...unting slots When this has been set tighten the three M10 countersunk anvil bolts using a torque wrench to 50 Nm and then make further adjustments with the knives as described above Turn the cutting rotor slowly by hand to check that it turns freely Engine servicing For servicing of the engine please refer to the Honda engine manual C13c or the Briggs and Stratton engine manual C16c Checking engin...

Page 17: ... Adjusting belt tension Using two 24 mm spanners unlock the two locking nuts from above the adjustment block on the engagement handle by turning the top nut anti clockwise and the bottom nut clockwise Then move both locking nuts upward along the thread Changing engine oil Run the engine for 1 2 minutes in order to warm up the oil Place a container underneath the engine Remove oil filler cap dipsti...

Page 18: ...e two M16 adjustment nuts downwards until they touch the adjustment block Then turn the top nut clockwise and the bottom nut anti clockwise simultaneously to lock the nuts in place Belt replacement If the belts in your chipper look similar to any of the following images or are clearly broken then they need to be replaced If a belt change is necessary follow these steps Using a 19 mm spanner unbolt...

Page 19: ...n this view Using two 17 mm spanners unbolt and remove the engine 4xM8 Nuts Note loosen the belt tensioner to allow room for removal Remove the old belts and replace 2 x B34 vee belts Note The belts pass in between the idler wheel and belt guide on the tensioner arm Place engine back in place and ensure the pulleys are in line 2 3 4 5 Idler Wheel Tensioner arm Belt guide ...

Page 20: ...into place Fasten the roll cage back into place Note Engine not shown in this view Note that after replacing a belt the tension of the new belt will quickly change as the belt initially wears into the pulley system Recheck the belt tension after two hours of operation after belt replacement Tyre pressure The maximum recommended tyre pressure is 25 Psi Over inflation may cause tyre to rupture Bolt ...

Page 21: ...ight 1620 mm Weight 230 kg Engine Make model B S Vanguard Cutting System Disc speed 2000 RPM Disc dimensions 560 x 20 mm Shaft diameter 31 75 mm Knives 2 Feed System Chipping capacity 110 mm Feed type Gravity fed self feeding Inlet chute opening 170 x 220 mm Discharge System Discharge height 1580 mm Outlet chute type 270 swivel ...

Page 22: ...anty is available to domestic non commercial and commercial customers excluding commercial customers in the business of plant equipment hire All HANSA products that have not complied with the Extended Warranty registration and maintenance requirements are entitled to the Non Registered warranty period set out below Any authorised HANSA dealer is further authorised to repair or replace any part whi...

Page 23: ...you purchased your HANSA product Conditional Warranty This is a HANSA extended warranty period for products that are Purchased from an authorised HANSA Dealer Registered at the time of sale through the Hansa Chippers website www hansachippers com registration Serviced by a HANSA Dealer in accordance with the Hansa service schedule using genuine HANSA parts Meeting all other warranty requirements W...

Page 24: ... Dealers have access to all of the special tools and training required to maintain your HONDA product in peak operating condition The HONDA engine may be removed from the Hansa chipper by the OEM retailer before delivery to an authorized HONDA Engine or Power Equipment dealer for repair The removal is not covered by the limited warranty Exclusions Any damage which results from neglect of periodic ...

Page 25: ...f the engine The engine is within the warranty period outlined in schedule The issue does not fall within the warranty exclusions listed Procedures Take your Honda engine or Honda Power Product to an authorised Honda Dealer Present the Warranty Registration or invoice document providing proof of the date of purchase with reference to the Hansa chipper serial number as appropriate NOTE Honda Genera...

Page 26: ...peration Instruct the owner operator on operating procedures and techniques Safety Instruct owner operator on safety procedures Maintenance Explain the maintenance requirements and the importance of following the maintenance schedule to the owner operator Manual Emphasise the importance of reading and understanding the manual in full before initial operation of the chipper It is the retailers resp...

Page 27: ...els Decal Description Location General machine safety and inlet chute considerations Side of inlet chute Rotor engagement control Side of housing next to engagement arm Belt guard hazard Rotor housing front next to the belt guard Rotor and housing safety Top face of outlet chute ...

Page 28: ...Hansa C16c O M Manual OM 020 Revision B 24 06 2019 Hansa Chippers 2019 26 Outlet chute safety Outlet chute side Lifting point Below lifting point Guaranteed sound power level Rotor housing back ...

Page 29: ...s follows Hansa C16c 109 dB A relative to 1pW The wood chipper s sound pressure level at the operator s position is measured in accordance with Directive 2000 14 EC is as follows Hansa C16c 94 dB A relative to 20µPa The values stated above are subject to the common uncertainty of the measuring method and the estimated variation in a product series for the type of machine Detailed information about...

Page 30: ...rush chipper Product description Integrally powered shredder chipper Product model C16c Serial number Serial Manufacture The object of the declaration described above is in conformity with the relevant Union harmonisation legislation Machinery Directive 2006 42 EC Noise emissions Directive 2000 14 EC Electromagnetic Compatibility Directive 2014 30 EU Furthermore it is stated that the following has...

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