Hangar 9 frenzy 100 Assembly Manual Download Page 1

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Wingspan .................................... 61 in (1549.5mm)

Wing Area ......................... 1066 sq in (6.88 sq dm)

Length ......................................... 63.7 in (1618mm)

Weight .............................. 8–9.5 lb (3.6 kg–4.3 kg)

Assembly mAnuAl

Frenzy 100

Engine ................................... .91–1.25 Four-Stroke

..................................... .61–1.00 Two-Stroke

........................Power 60–Power 110 Electric

Radio..............4-Channel w/5 Servos (4 for electric)

Specifications

Summary of Contents for frenzy 100

Page 1: ...a 1066 sq in 6 88 sq dm Length 63 7 in 1618mm Weight 8 9 5 lb 3 6 kg 4 3 kg Assembly manual Frenzy 100 Engine 91 1 25 Four Stroke 61 1 00 Two Stroke Power 60 Power 110 Electric Radio 4 Channel w 5 Servos 4 for electric Specifications ...

Page 2: ...pairs 6 Safety Precautions and Warnings 7 Contents of Kit 7 Stabilizer and Fin Installation 8 Hinging the Control Surfaces 10 Landing Gear Installation 13 Servo and Linkage Installation 15 Glow Engine Installation 19 Electric Motor Installation 23 Receiver Installation 26 Canopy and Pilot Installation 27 Control Throws 28 Recommended Center of Gravity CG 28 Pre Flight 29 Adjusting the Engine 29 Ra...

Page 3: ...l Felt tipped pen Paper towels Rubbing alcohol Hex wrench 05 inch 3 32 inch Drill bit 1 16 inch 1 5mm 5 64 inch 2mm 11 64 inch 4 5mm Adhesives Thin CA PAAPT08 Medium CA PAAPT02 30 Minute Epoxy HAN8002 Formula 560 Canopy Glue PAAPT56 CA Remover Debonder PAAPT16 Pacer Z 42 Threadlock PAAPT42 UltraCote Covering Colors Orange HANU877 White HANU870 Silver HANU881 Pearl Purple HANU847 Before Starting As...

Page 4: ... and a reverse rotation servo and a standard Y harness Recommended JR JR SPORT and Spektrum Systems XP9303 XP7202 DX7 XP6102 XS600 Recommended Setup Glow Saito 125 AAC with Muffler SAIE125A or SAIE125AGK APC Propeller 15x6 APC15060 to 16x4 APC16040 21 2 inch TruTurn Spinner TRU2502BW Fuel Dot Filler HAN115 Recommended Setup Electric E flite Power 110 BL Outrunner Motor EFLM4010A Castle Creations 1...

Page 5: ...o any part of the Product This warranty does not cover damage due to improper installation operation maintenance or attempted repair by anyone other than Horizon Return of any goods by Purchaser must be approved in writing by Horizon before shipment Damage Limits HORIZON SHALL NOT BE LIABLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CO...

Page 6: ...rranty Inspection and Repairs To receive warranty service you must include your original sales receipt verifying the proof of purchase date Provided warranty conditions have been met your Product will be repaired or replaced free of charge Repair or replacement decisions are at the sole discretion of Horizon Hobby Non Warranty Repairs Should your repair not be covered by warranty the repair will b...

Page 7: ...eason Never operate your model with low transmitter batteries Carefully follow the directions and warnings for this and any optional support equipment chargers rechargeable battery packs etc that you use Keep all chemicals small parts and anything electrical out of the reach of children Moisture causes damage to electronics Avoid water exposure to all equipment not specifically designed and protec...

Page 8: ... using the 1 4 20 x 2 inch nylon bolt Step 2 Slide the stabilizer into the slot in the fuselage Measure each side to center the stabilizer in the slot Step 3 Measure from each wing tip to the tips of the stabilizer The stabilizer is aligned when both measurements are equal as shown A A A A Step 4 Check that the stabilizer is parallel to the wing If not lightly sand the slot in the fuselage until t...

Page 9: ...wood and weakening the stabilizer Step 7 Mix up 1 2 ounce 15Ml of 30 minute epoxy Apply the epoxy to the exposed wood of the stabilizer on both the top and bottom Slide the stabilizer into position and check its alignment Use paper towels and rubbing alcohol to remove any excess epoxy from the fuselage and stabilizer Step 8 Slide the fin in position and check that it is square to the wing and stab...

Page 10: ...stabilizer elevator three for the rudder fin and four for each aileron wing combination Note The hole will create a tunnel for the CA which allows the CA to penetrate farther into the hinge providing a better bond than if the hole was not drilled Step 2 Place a T pin in the center of three of the hinges Step 3 Slide the hinges into the stabilizer as shown Hint You can use a hobby knife to enlarge ...

Page 11: ...ng Note Do not use accelerator when installing the hinges The CA must be allowed to soak into the hinge to provide the best bond between the hinge and surrounding wood Step 5 Once the CA is fully cured pull on the stabilizer and elevator to make sure the hinges are secure Step 6 Move the elevator through its range of motion both up and down to break in the hinges Step 7 Use three more hinges to at...

Page 12: ...the epoxy from entering the bushing and gluing the wire to the bushing Step 9 Follow the same procedure as the elevators to secure the rudder to the fin You will need to use 30 minute epoxy to glue the wire from the tail wheel assembly into the rudder Step 10 All that remains is to hinge the ailerons They each use four hinges and the only item to watch for is binding of the aileron at the wing tip...

Page 13: ...stable wrench Hex wrench 050 inch 3 32 inch Step 1 Attach the landing gear to the fuselage using four 8 32 x 3 4 inch machine screws and four 8 washers The gear can only be installed in one direction Note Use threadlock on the screws to prevent them from vibrating loose in flight Step 2 Attach the landing gear axles to the landing gear Step 3 Use a file to create a flat on the bottom of each axle ...

Page 14: ...ding gear using a 4 40 x 3 8 inch socket head screw and a 4 washer Note Use threadlock on the screws to prevent them from vibrating loose in flight Step 6 Complete the landing gear installation by installing the tail wheel using two 1 16 inch wheel collars and two 4 40 setscrews Note Use threadlock on the setscrews to prevent them from vibrating loose in flight Landing Gear Installation ...

Page 15: ...ng or a commercially available connector to make sure the extension will not unplug from the servo lead Hint Use painters tape to secure the control surfaces and keep them in neutral while installing the linkages Step 2 Use the hardware provided with the servo to secure it in the fuselage as shown You will want to drill 1 16 inch 1 5mm holes for the servo screws and harden them with thin CA to hel...

Page 16: ...rudder for the horn Hint Before installing the horn apply a few drops of thin CA into each of the three holes to harden the underlying wood Step 5 Follow Steps 1 and 2 to install the elevator servos The output of the servos will face toward the front of the fuselage Step 6 Use three 2 56 x 5 8 inch machine screws and the control horn backplate to secure the elevator control horn to the elevator In...

Page 17: ...control surface Step 8 Assemble the right elevator linkage by placing a clevis retainer onto four of the metal clevises Thread 4 40 nuts and the clevises onto the 3 1 4 inch 83mm pushrod Turn on the radio and center the elevator stick and trim Install the servo arm so it is perpendicular to the elevator servo Connect the linkage between the control horn and servo With the radio still on adjust the...

Page 18: ...horn and linkage The only difference is you will be using a 4 inch 102mm linkage for the aileron Step 12 With the radio on align the aileron servo horn parallel to the hinge line Connect the linkage between the servo and control horn Adjust the length of the linkage so the aileron is centered Step 13 Repeat Steps 9 through 12 for the remaining aileron linkage Servo and Linkage Installation ...

Page 19: ... C clamp Fuel filler dot Drill bit 11 64 inch 4 5mm Step 1 Attach the engine mounts to the fuselage using four 8 32 x 1 inch machine screws four 8 32 blind nuts and four 8 washers Step 2 Position the engine on the mount so the drive washer is 5 inches 127mm forward of the firewall Use a clamp to hold the engine in position Step 3 Use a felt tipped pen to mark the location of the mounting holes ont...

Page 20: ...engine to the engine mount using four 8 32 x 1 inch machine screws four 8 washers and four 8 32 locknuts Step 6 Slide the 17 3 4 inch 450mm pushrod tube into the fuselage Use medium CA to secure the tube to the firewall with roughly 1 16 inch 1 5mm of the tube exposed forward of the firewall Step 7 Secure the throttle servo in the fuselage using the hardware provided with the servo Glow Engine Ins...

Page 21: ... step Attach the bend to the carburetor arm Step 11 Use the radio system to check the operation of the throttle Make any adjustments necessary to the attachment of the clevis at the servo arm at the carburetor arm or at the radio to prevent binding of the linkage at low and high throttle Step 12 Hold the fuel tank up to a strong light to determine which line is the vent line This will face up towa...

Page 22: ...orward of the cowling Use a 1 16 inch 1 5mm drill to drill two locations on each side of the cowl and one on the top for the cowl screws Step 15 Make any necessary holes in the cowling to clear the muffler needle valve and to install the fuel dot Attach the cowl to the fuselage using five 4 x 3 8 inch sheet metal screws Step 16 Attach the propeller and spinner to complete the engine installation G...

Page 23: ... which of the mounting tabs is the longer of the three This will face down and to the right of the fuselage when installed Step 2 Attach the 3 point mount to the motor Make note of the position of the long tab of the mount in relationship to the motor wires Attach any adapters to the motor following the instructions provided with the motor Step 3 Attach the motor and 3 point mount to the firewall ...

Page 24: ...them now will be much easier rather than after the tray has been installed Note that the tray has an angle on the front which matches the angle of the firewall Step 6 Test fit the battery tray into the fuselage Use 30 minute epoxy to glue the battery tray in the fuselage Step 7 Secure the battery inside the fuselage using the straps It is suggested to place hook and loop between the tray and batte...

Page 25: ...e cowling Use a 1 16 inch 1 5mm drill to drill two locations on each side of the cowl and one on the top for the cowl screws Step 9 Secure the cowling to the fuselage using five 4 x 3 8 inch sheet metal screws Step 10 Attach the propeller and spinner to complete the engine installation Electric Motor Installation ...

Page 26: ...re the battery is unable to move in the fuselage when installed Step 2 Attach the switch harness to the side of the fuselage using the hardware provided with the switch Step 3 Wrap the receiver in foam and secure it in the fuselage Plug the servos for the elevators throttle and rudder into the receiver as well as extensions for the aileron servos Note A tube has been pre installed to route the rec...

Page 27: ...sives Canopy glue 30 minute epoxy Step 1 Use 30 minute epoxy to secure the pilot figure into the cockpit Step 2 Trim the instrument panel decal from the decal sheet Attach the instrument panel in position Step 3 Use canopy glue to secure the canopy to the fuselage Canopy and Pilot Installation ...

Page 28: ...evator throw is measured at the widest point of the elevator Rudder High Rate 41 4 inch 108mm 50 degrees left right Low Rate 21 2 inch 63mm 25 degrees left right Note Rudder throw is measured at the widest part of the rudder An important part of preparing the aircraft for flight is properly balancing the model This is especially important when various engines are mounted Caution Do not inadvertent...

Page 29: ...hat your engine idles reliably transitions and runs at all throttle settings Only when this is achieved should any plane be considered ready for flight Range Test Your Radio Before each flying session be sure to range check your radio See your radio manual for the recommended range and instructions for your radio system Each radio manufacturer specifies different procedures for their radio systems...

Page 30: ...with metal blade propellers or with gaseous boosts other than air nor will I operate model aircraft with fuels containing tetranitromethane or hydrazine 8 I will not operate model aircraft carrying pyrotechnic devices which explode burn or propel a projectile of any kind Exceptions include Free Flight fuses or devices that burn producing smoke and are securely attached to the model aircraft during...

Page 31: ... site a day use agreement between sites or testing which determines that no interference exists A frequency management agreement may exist between two or more AMA chartered clubs AMA clubs and individual AMA members or individual AMA members Frequency management agreements including an interference test report if the agreement indicates no interference exists will be signed by all parties and copi...

Page 32: ... 2007 Horizon Hobby Inc 4105 Fieldstone Road Champaign Illinois 61822 877 504 0233 horizonhobby com 10493 1 ...

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