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H&S HDII RAKE, Operator'S Manual And Parts List

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H&S HDII RAKE Operator'S Manual And Parts List Download Page 2

PARTS AND OPERATOR’S MANUAL CONTENTS

Warranty & Warranty Registration Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

Dealer Pre-Delivery & Delivery Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Be Alert Symbol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Explanation of Safety Signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Danger - Warning Signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Warning - Owner Must Read and Understand. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Bolt Torque Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12

Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14

Lubrication Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Decal Location & Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Trouble Shooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Optional Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Instructions for Ordering parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Service And Parts Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Figure 1 -  Main Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-23

Figure 2 -  Rake Beams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-27

Figure 3 -  Hydraulics (Model). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28-29

Figure 4 -  Hydraulics (Manual Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30-31

Figure 5 -  Wiring (Hydraulic Model). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32-33

Figure 6 -  Wiring (Manual Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-35

Figure 7 -  Hydraulic Cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-37

Figure 8 - Hydraulics Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Figure 9 - Main Wiring Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Figure 10 - Control Box Wiring . . . .  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Figure 11 - Open Center Change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Figure 12 - Front Rake Wheel Extention. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-43

Figure 13 - Right Rear Wheel Extention. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44-45

Service Records. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inside Back Cover

H & S HDII RAKE

Summary of Contents for HDII RAKE

Page 1: ...T T TOR S MANU OR S MANU OR S MANU OR S MANU OR S MANUAL AL AL AL AL AND AND AND AND AND P P P P PAR AR AR AR ARTS LIST TS LIST TS LIST TS LIST TS LIST WARNING READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS EQUIPMENT UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN SERIOUS INJURY OR DEATH HSMFG0311 Revision 1 Starting Serial 110429 ...

Page 2: ...nt 18 Instructions for Ordering parts 18 Service And Parts Notes 19 Figure 1 Main Frame 20 23 Figure 2 Rake Beams 24 27 Figure 3 Hydraulics Model 28 29 Figure 4 Hydraulics Manual Model 30 31 Figure 5 Wiring Hydraulic Model 32 33 Figure 6 Wiring Manual Model 34 35 Figure 7 Hydraulic Cylinders 36 37 Figure 8 Hydraulics Valve 38 Figure 9 Main Wiring Harness 39 Figure 10 Control Box Wiring 40 Figure 1...

Page 3: ...of the product to the original purchaser by an authorized H S dealer Polybonded polyethylene and plywood panels utilized in H S Manure Spreaders are warrantied to the original purchaser to not wear through and the polyethylene overlay to not tear free of the plywood for the functional life of the spreader This specific warranty on polybonded panels includes only replacement of any defective panel ...

Page 4: ...acturing Co Inc PO Box 768 Marshfield WI 54449 9963 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES IMPORTANT Tear on dotted line provide the information requested on the card The H S Warranty is valid only after this card is received and recorded at H S Mfg Co Mail at once No postage is required in the U S A 2 ...

Page 5: ... and legible Control Box with mount accompanies rake AFTER COMPLETION DEALER SHOULD REMOVE AND RETAIN FOR RECORDS H S DEALER PRE DELIVERY CHECK LIST After the HDII Rake has been completely set up check to be certain it is in correct operating order before delivering to the customer The following is a list of points to inspect Check off each item as you have made the proper adjustments and found th...

Page 6: ... 4 ...

Page 7: ...E TO BE CAREFUL REMEMBER THE CAREFUL OPERATOR IS THE BEST OPERATOR MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE TRACTORS This operator s manual uses the term Tractor when identifying the power source 5 H S MANUFACTURING CO INC SAFETY INFORMATION ...

Page 8: ...used with the safety alert symbol DANGER identifies the most serious hazards Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION safety signs Carefully read all safety messages in this manual and all safety signs on your machine Follow all recommended precautions and safe operating procedures Keep signs in good condition Imm...

Page 9: ... 7 SAFETY IMFORMATION ...

Page 10: ...on key and allow all mechanisms to stop before cleaning working or adjusting on machine Stay clear of hydraulic lines they may be under extreme pressure or heat Stay clear of rake when opening or closing main rake arm beams or raising or lowering rake wheels For transport always make sure that the hair pin at the rear of the lift pipes and the transport lock bracket with safety linch pins for main...

Page 11: ... 9 ...

Page 12: ... for all rake functions to a double acting valve on the tractor 6 Check tractor hydraulic system determine if tractor is closed or open center system The rake is factory set up for closed center To change to open center see instructions on page 33 7 Mount control box in a convenient location on tractor Plug 7 pin electrical connector on main harnness of rake into tractor This will power up the con...

Page 13: ...g required to swing the lock A shows the transport lock in the engaged position B shows the transport lock in the storage position to be used when in the raking mode RAKE WHEEL LOCKS Located at the rear of the lift pipe is a hair pin which is used to secure the rake wheels in the up position for transport C When in the down or raking position place the locking hair pin in the convenient storage po...

Page 14: ...many adjustments from the tractor seat It is set up in three basic areas The left side has two switches one A for sliding the left center frame in or out the other switch B controls the rake wheel beam angle The right side also has two switches one C for sliding the right center frame in or out the other switch D controls the rake wheel beam angle In the center of the control box there are three s...

Page 15: ...center of the rake This adjustment is important to keep rake wheel ground pressure even along the rake beam Failure to do this will cause the front wheels to make heavier contact with the ground RATCHET JACK 13 HITCH There are ten different positions to adjust the hitch on the HDII Rake Hitch should be adjusted so rake beams are level or parallel to the ground ...

Page 16: ...EAM ANGLE Before the rake beams can be angled the center frame must be widened first as described in the operation section or the rear rake wheels will make contact After the center frame has been widened angle the rake beams to the desired angle by using the left and right switches located on the control box GROUND PRESSURE Rake wheel ground pressure is adjusted by turn ing locking Nut and Collar...

Page 17: ... washing Use a good grade of high quality grease Make sure that grease comes out around the shaft on sleeve type bearings Wipe off excessive grease to prevent accumulation of chaff or grit around the bearing LOCATION Listed and shown are the description of location and number of grease fittings A 4 Two on each Lifting Cylinder Mount B 2 One on each Tandem Pin C 4 Two on each Beam Pivot 1 Top Pivot...

Page 18: ...ed individually by part number or by ordering a complete set A 11694A 4 DANGER Stay Clear of Rake B 1 H S HDII Decal Right B 1 H S HDII Decal Left C 2 H S HDII Front Back D 2195 4 WARNING Stay Clear of Rake E 71188B Jack Storage F 102 3185 2 Red Reflectors 2x9 G 4 Amber Reflectors H 11599 4 WARNING Do Not Go Near Leaks I H S Patent Numbers J Serial Number K 72203 2 WARNING HelpAvoid Injury L 12197...

Page 19: ...g Transport Locks Toward Frame See Page 11 Blown Fuse or Circuit Breaker Check and Replace Fuse or Circuit on Tractor Breaker Hydraulic Lever Not Engaged or Engage Hydraulic Lever or Move Engaged in Wrong Direction Hydraulic Lever in Opposite Direction Hydraulic Hoses Not Connected to Check Hydraulic Hoses For Proper Tractor Properly Connection Solenoid Valve Sticking or Not Check Solenoid and Val...

Page 20: ...erial number is located on the inside right pole mount under center frame 2 All reference to left or right apply to the machine as viewed from the rear 3 Parts should not be ordered from illustration only Please order by complete part number 4 If your dealer has to order parts give shipping instructions VIA truck large pieces please specify local truck lines VIA United Parcel Service include full ...

Page 21: ...SERVICE AND PARTS NOTES 19 ...

Page 22: ...FIGURE 1 20 MAIN FRAME ...

Page 23: ...TCH CLEVIS HITCH PIN HAIR PIN HITCH MOUNT RIGHT HITCH MOUNT SPACER HITCH MOUNT LEFT BOLT 1 2 X 5 1 2 GR 5 WASHER LOCK 1 2 HEX NUT 1 2 JACK PIN CHAIN JACK BALL COUPLER OPTIONAL BOLT 5 8 X 6 GR 5 WASHER LOCK 5 8 HEX NUT 5 8 11 PLATED POLE FRONT POLE BACK LEFT WHEEL 15 X 8 TIRE 9 5L X 15 BOLT 1 2 X 3 3 4 GR 5 JACK MOUNT TUBING HAIR PIN 23 10 JACK PIN CHAIN RATCHET JACK POLE PIVOT PIN COTTER PIN 5 32 ...

Page 24: ...FIGURE 1 22 MAIN FRAME ...

Page 25: ... X 1 7 8 3 4 SHOULDER BOLT 3 8 X 3 1 2 GR 5 WASHER LOCK 3 8 HEX NUT 3 8 16 INNER SLIDER CENTER SLIDER OUTSIDE CENTER SLIDER OUTSIDE SHIELD POLY SLIDE NARROW 1 4 POLY SLIDE WIDE 1 4 POLY SLIDE NARROW 3 16 POLY SLIDE WIDE 3 16 POLE BACK RIGHT HOSE CHANNEL HOSE CHANNEL HOSE BRACKET CYLINDER MOUNT UPRIGHT END 1 2 U Bolt BEAM PIVOT PLATE HINGE PIN EXPANSION PIN 5 16 X 1 3 4 BOLT 3 4 X 2 1 2 GR 5 BOLT 5...

Page 26: ...FIGURE 2 24 RAKE BEAMS ...

Page 27: ...TING PIPE LEFT RAKE BEAM RIGHTA LIFTING PIPE RIGHT STABILIZER TUBING TURNBUCKLE HEX NUT JAM 1 8 TURNBUCKLE END RAKE WHEEL COMPLETE LH RAKE WHEEL COMPLETE RH RAKE WHEEL WIND GUARD RAKE TOOTH HEX NUT 3 4 10 PLATED DUST CAP HEX NUT SLOTTED 7 8 14 COTTER PIN 5 32 X 1 1 2 WASHER FLAT 7 8 USS BEARING BEARING RACE RAKEARM SEAL PIVOT SPINDLE RAKE WHEEL SPINDLE SPRING COMPLETE SPRING ASSEMBLY BUSHING WASHE...

Page 28: ...FIGURE 2 RAKE BEAMS 26 ...

Page 29: ... RIGHT LIFTING CYLINDER MOUNT LEFT LIFTING PIPE COLLAR STANDOFF MOUNTING PLATE CYLINDER MOUNT RAKE WHEEL SHORT CHAIN RAKE WHEEL CHAIN ACME ROD HAIR PIN 1 4 X 5 HEX NUT 1 2 SPRING STOPPER RAKE PRESSURE HANDLE PIVOT WASHER SPINDLE WASHER HEX NUT NYLON LOCKNUT 1 4 20 SPRING HOLDER WASHER POLY SPRING HOLDER TORSION BAR BOLT 5 8 X 5 GR 5 ADJUSTMENT POST RIGHT HEX NUT 5 8 11 PLATED BOLT 5 8 X 1 1 2 GR 5...

Page 30: ...FIGURE 3 28 HYDRAULICS MODEL ...

Page 31: ...PTER BOLT 1 8 X 4 GR 5 TRANSPORT LOCK LEFT TRANSPORT LOCK RIGHT 062 ORIFICE HEX NUT TOP LOCK 1 8 HYDRAULIC CYLINDER PIN HYDRAULIC VALVE SOLENOID TUBE ASSEMBLY 9 16 MALE 0 RING TO 3 8 PIPE UNION ADAPTER CYLINDER CLIP PIN HYD HOSE 3 8 X 288 1 2MP 3 8MP HYD HOSE 1 4 X 288 3 8MP 3 8MP HYD HOSE 1 4 X 210 3 8MP 3 8MP HYD HOSE 1 4 X 36 3 8MP 1 2MP HYD HOSE 1 4 X 96 3 8MP 1 2MP HYD HOSE 1 4 X 60 3 8MP 1 2...

Page 32: ...FIGURE 4 30 HYDRAULICS MANUAL MODEL ...

Page 33: ...ER 2 x10 SPACER 3 4 X 1 HYDRAULIC CYLINDER PIN 3 8 UNION ADAPTER 3 8 UNION ADAPTER 062 ORIFICE SPACER 5 16 X 1 HAIR PIN 23 10 HYDRAULIC CYLINDER 3 1 2 x 60 1 2 90 UNION ADAPTER 1 2 MALE QUICK COUPLER HYD HOSE 3 8 X 288 1 2MP 3 8MP BOSS UNION ADAPTER HYD HOSE 1 4 X 288 3 8MP 3 8MP 3 8 FEMALE TEE HYD HOSE 1 4 X 96 3 8MP 1 2MP HYD HOSE 1 4 X 36 3 8MP 1 2MP HYD HOSE 1 4 X 60 3 8MP 1 2MP HYD HOSE 1 4 X...

Page 34: ...FIGURE 5 32 WIRING HYDRAULIC MODEL ...

Page 35: ...63 HD207 HD159 16SV235 DWM175 HD150 RED TAIL LIGHT RUBBER LIGHT MOUNT LIGHT BRACKET YELLOW HAZARD LIGHT COMPLETE CONTROL BOX W HARNESS CONTROL BOX WHIP MAIN HARNESS LIGHT MODULE TAIL LIGHT LOOM FLOOD WORK LIGHT CONTROL BOX DECAL CONTROL BOX MOUNT CONTROL BOX BOTTOM KNOB PANELNUT POLY SHIELD MOMENTARY SWITCH MASTER SWITCH SWITCH BOOT STRAIN RELIEF CONTROL BOX TOP ITEM PART DESCRIPTION ...

Page 36: ...FIGURE 6 34 WIRING MANUAL MODEL ...

Page 37: ...UAL MODEL S310 S308 HD148 DWM129 MHD1 S441 HD149 DWM130 RED TAIL LIGHT RUBBER LIGHT MOUNT LIGHT BRACKET YELLOW HAZARD LIGHT FRONT LIGHT LOOM LIGHT MODULE TAIL LIGHT LOOM FLOOD WORK LIGHT ITEM PART DESCRIPTION 1 2 3 4 5 6 7 8 ...

Page 38: ... 36 FIGURE 7 HYDRAULIC CYLINDERS ...

Page 39: ...ston 4 16SV168A HD190 HD191 Rod 5 16SV169 HD192 HD193 Cylinder Tube 6 16SV170 HD194 HD195 Tie Rod 7 23N148 DWM198 DWM198 Piston Nut 8 23N149 DWM199 DWM199 Plug 9 23N150A DWM200 DWM200 Rod Clevis 10 23N151 HD196 HD197 Seal Kit 11 16SV171A HD135 HD136 Hydraulic Cylinder 37 FIGURE 7 FRAME WIDTH LIFT CYLINDER WING CYLINDER 2 x 10 3 x 8 3 1 2 x 60 ...

Page 40: ... OPEN RIGHT BEAM CLOSED LEFT BEAM OPEN LEFT BEAM CLOSED RIGHT WIDTH OUT RIGHT WIDTH IN LEFT WIDTH OUT LEFT WIDTH IN RIGHT RAKE WHEEL UP RIGHT RAKE WHEEL DOWN LEFT RAKE WHEEL UP LEFT RAKE WHEEL DOWN TANK PORT Din 1 Din 2 Din 3 Din 4 Din 5 Din 6 Din 7 Din 8 Din 9 Din 10 Din 11 Din 12 ...

Page 41: ...FIGURE 9 39 MAIN HARNESS ...

Page 42: ...FIGURE 10 40 CONTROL BOX WIRING ...

Page 43: ...doing this 2 Release all pressure in hydraulic system Shut tractor OFF and remove ignition Key 3 Support valve bottom 4 Remove left mounting bolt 5 Remove 3 tie rod nuts on tank port the outward side of valve 6 Remove end cap do not loose the o rings that are between the sections 7 Remove plug in end cap with allen wrench save for future use 8 Re Assemble end cap and mounting angle torque tie rod ...

Page 44: ...FIGURE 12 FRONT RAKE WHEEL EXTENSION 42 ...

Page 45: ...N RAKE BEAM RIGHT EXTENSION LIFT PIPE RAKE ARM RIGHT COMPLETE INCLUDING SPRING ASSEMBLY SEE FIGURE 2 FOR DETAIL RAKE ARM LEFT COMPLETE INCLUDING SPRING ASSEMBLY SEE FIGURE 2 FOR DETAIL CYLINDER ROD BUSHING CYLINDER PIN CLOSE NIPPLE 375 X 2 1 2 BALL BALL VALVE CYLINDER CLIP PIN CYLINDER RE USE STANDARD 3 X 8 CYLINDER REAR CYLINDERASSEMBLY BOLT 3 8 X 2 1 2 GR 5 BOLT HEX HEAD 5 8 X 9 GR 5 BOLT 1 8 X ...

Page 46: ...FIGURE 13 RIGHT REAR WHEEL EXTENSION 44 ...

Page 47: ...TH ROD MALE CONNECTOR FTX 4 8 1 4 X 22 HYDRAULIC HOSE 106HY 4 4 113HY 6 4 SERVICE TEE 375 CLOSE NIPPLE 375 X 2 CYLINDER PIN CYLINDER CLIP PIN REAR CYLINDERASSEMBLY RAKE ARM RIGHT COMPLETE INCLUDING SPRING ASSEMBLY SEE FIGURE 2 FOR DETAIL BOLT 1 4 X 3 4 GR 5 BOLT 3 8 X 2 GR 5 BOLT 1 2 X 1 3 4 GR 5 BOLT 1 2 X 2 GR 5 BOLT 1 2 X 4 3 4 GR 5 BOLT 5 8 X 2 GR 5 BOLT 1 8 X 2 3 4 GR 5 BOLT 1 8 X 3 1 2 GR 5 ...

Page 48: ...SERVICE MAINTENANCE RECORD DATE DESCRIPTION NOTES 46 ...

Page 49: ...nted In A Set Of 2 Transport Width 12 3 Transport Length 28 3 Weight 5800 lbs Maximum Raking Width 30 3 Maximum Finished Windrow Width 72 Rake Wheel Hubs Tapered Bearings Rake Beam Tilt 0 to 10 Hitch Jack Standard Tail Work Lights Standard Tires 9 5L x 15SL H S MANUF H S MANUF H S MANUF H S MANUF H S MANUFA A A A ACTURING CO CTURING CO CTURING CO CTURING CO CTURING CO INC INC INC INC INC H S WAREH...

Page 50: ...H S MFG H S MFG H S MFG H S MFG H S MFG CO CO CO CO CO products approved for the FEMA FEMA FEMA FEMA FEMA SEAL OF Q SEAL OF Q SEAL OF Q SEAL OF Q SEAL OF QU U U U UALITY ALITY ALITY ALITY ALITY ...

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