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PREPARING FOR OPERATION

Check  over  entire  unit  carefully  before  first  operation.  Tighten  bolts,  set  screws,  and  chains  which

 

may have come loose in handing. Lubricate as explained in the Lubrication Guide. Successful operation

 

will 

be  achieved  by  periodic  adjustments  and  experience  of  the  operator.  Make  sure  to  read  and

 

understand all adjustments.

TRACTION CONNECTIONS

PTO D

rive

-1

4

-

A

ttach  the  Forage  Box  PTO  to  the  tractor  PTO  shaft  locking  it  into  position.  Maintain  correct  distance

 

between 

the 

tractor drawbar hitch, tractor PTO and the universal joint at front of unit. This is necessary 

to

 

prevent overextending the universal joint shaft.

IMPORANT! DO NOT operate unless 2” minimum extension is maintained.

After the correct distance is obtained, depress the locking collar

 

against the spring tension, and slide

 

the 

yoke onto

 the

 tractor PTO shaft. Release the locking collar and move the yoke ahead or back until the

 

lock engages into the groove on the shaft.

NOTE:

 

Do NOT attempt to use a hammer to help in attaching the PTO drive connection.

The tractor drawbar should be adjusted in relation to the tractor PTO shaft as follows:

1.

Hitch point of drawbar 14 inches behind tractor PTO sh

aft.

2.

Hitch point of drawbar at least 8 inches, but not more than 14 inches below PTO sh

aft.

3.

Hitch point of drawbar at least 13 inches, but not more than 22 inches above ground le

vel.

4.

When unloading, keep 

the 

hitch point of 

the 

drawbar 

and 

PTO shaft  in a straight line to the Forage Box

.

If the

 

PTO

 is

 at an angle

, it

 will result in a pounding noise and damage to U joints and the safety clutch.

The Power Take Off Shaft from tractor to box should

 

not 

be  connected  for  road  travel  or  field  operation.

 

Damage 

may  result  to  the  PTO  Shaft.  A  convenient

 

hanger 

is provided to hold PTO shaft during the time

 

it is not being 

used to unload.

The telescoping PTO drive is designed to rotate freely inside the drive shield tubes.

 Run the unloading

 

mechanism  for  several  minutes.  This  will  serve  as  a  break-in  and  as  a  check  that  all  parts  are

 

assembled and lubricated properly.
After you have run the Forage Box for several minutes, check the main apron chains again for proper

 

adjustment,  as  paint  may  initially  come  off  the  apron  chains  and  chains  may  loosen.  The  main  apron

 

chains must be taken up evenly before you use the forage box. Check again after the first few loads.

 

The 

main aprons should be at proper tension at all times. See Adjustment Section for details.

1.

Mai

nt

ain a straight alignment between the Forage Box

 

and the tractor.

2.

Maintain a distance of 6”- 12” between the top of the tractor drawbar and the center of the tract

or

 

PTO.

An 8” distance is standard.

(Shields are

removed

for viewing)

Summary of Contents for HD 7+4

Page 1: ...715 384 5463 MARSHFIELD WISCONSIN 54449 WARNING HSMFG0416 READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS EQUIPMENT UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN SERIOUS INJURY...

Page 2: ...Safety Signs 6 Danger Warning Signs 7 8 Warning Owner Must Read and Understand 9 Warning Emergency Stop 10 Bolt Torque Chart 11 Set Up Assembly 12 Transporting 13 Preparing for Operation 14 Operation...

Page 3: ......

Page 4: ......

Page 5: ...tor Inspection Date Serial Number Dealer s Name ______________________________ By ___________________________________ Signature of Original Buyer ______________________________________ Date __________...

Page 6: ...INTENTIONALLY LEFT BLANK 4...

Page 7: ...D TAKE TIME TO BE CAREFUL REMEMBER THE CAREFUL OPERATOR IS THE BEST OPERATOR MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAG...

Page 8: ...ed of this implement Regardless of the maximum speed capability of the tractor being used to tow this implement do not exceed the implement s maximum transport speed Exceeding the implements maximum t...

Page 9: ...READ UNDERST T TAND THE MANUF F SERIAL NUMBER UNDERST T TAND ALL SAFETY W W WARNINGS AND FUNCTION OF CONTROLS KEEP SAFETY DEVICES IN PLACE AND WORKING KEEP YOURSELF AND OTHERS WELL CLEAR OF P P PARTS...

Page 10: ...SAFETY INFORMATION 8...

Page 11: ...ration CHECK frequently to be assured that the emergency stop mechanism is in proper operating condition KEEP hands feet and clothing away from beaters when they are revolving LOOSE or floppy clothing...

Page 12: ...stop panel rearward A or pulling the trip cables B will stop cross conveyor beaters and main apron 2 Activating emergency stop only stops box functions The PTO shaft will continue to rotate 3 Keep exc...

Page 13: ...11...

Page 14: ...ew Torque Value page to identify 1 Check the Forage Box for proper assembly and adjustment Make sure that all bolts are tightened 2 Properly lubricate the Forage Box before operating Refer to Lubricat...

Page 15: ...the unit on a public highway consider obtaining and installing a rear view mirror on your tractor with a wide load mounting bracket Transport lighting is standard on all models The lighting system is...

Page 16: ...not more than 14 inches below PTO shaft 3 Hitch point of drawbar at least 13 inches but not more than 22 inches above ground level 4 When unloading keep the hitch point of the drawbar and PTO shaft in...

Page 17: ...Guards Shields Whenever possible and without affecting the operation of the Forage Box guards shields and or hinged shields have been used on this equipment to protect potentially hazardous areas In...

Page 18: ...MAIN APRONS WHEN CROSS CONVEYOR IS FULL OF MATERIAL OR DAMAGE TO FORAGE BOX WILL RESULT 7 When beaters are clear of material move control lever to apron speed position Variable speed drive offers you...

Page 19: ...ward All apron chains must be taken up evenly before you use the forage box Check again after the first few loads The Main Feeder Aprons should be at proper tension at all times Tighten the full threa...

Page 20: ...A C 18 B ADJUSTMENTS A Spare Shear Bolts B Shear Bolts...

Page 21: ...e disengage clutch is properly adjusted when there is 1 8 inch of clearance between clutch jaw A and engaging pin B when control lever is in the disengage position Basic adjustment can be made by posi...

Page 22: ...upper sheaves A if base of sheaves are not tight together it is necessary to adjust 4 Remove bolt from control rod B 5 Slide sheaves tight together being sure control yoke C is tight against thrust b...

Page 23: ...oks secure top beater to center beater See picture below 7 Wrap chain around bar of third beater and top bar of second beater Secure chain together as tight as possible to eliminate beaters from rotat...

Page 24: ...LDED DOWN FOLDED UP 12 24 FOLD DOWN EXTENSION Extension folds down for easy access to blower and folds up for road and field travel 22 HYDRAULIC DRIVE Hydraulic drive unit easily mounts and dismounts...

Page 25: ...on gearbox filled to the oil level plug in cover of gearbox using 85W140 lubricant Beater Drive Gearbox Keep the beater drive gearbox filled to the center of the shafts Use 80W90 lubricant DRIVE CHAIN...

Page 26: ...cross conveyor drive shear sprocket H 2 remote fittings for right hand and center main apron drive shaft bushings I 6 beater bearings one at each end of each beater sealed bearings DO NOT over grease...

Page 27: ...494B DD 093020 E 5896B EE 093366 G H I J 1191 1494P 1494L 1494H K L M N 2 Warning Do Not Remove Shields Engage Warning Help Avoid Injury Disengage Warning Do Not Remove Shields Grease Zerk Danger Rota...

Page 28: ...26 M AA L K C EE O B CC E BB B X F G W Y H Z J I O J AA T R A P N V DD A U S T D DECAL LOCATION...

Page 29: ...Cord 4 Wire 6 S346 Mounting Bracket 7 S317 Optional Tractor Cord 8 S441 Light Module S445 14 Complete Light Assembly Less Optional Tractor Cord S446 16 Complete Lighting Assembly Less Optional Tracto...

Page 30: ...28 FIGURE 1...

Page 31: ...e Panel 14 S11 RH Emergency Stop Panel 15 S12 Gear Box Brace 16 S13 Return Pan End 17 S14 Cross Apron Pan End 18 S353 Front Main Panel 19 S16 Cross Apron Pan 20 S356 Return Pan 21 S18 RH Return Pan An...

Page 32: ...30 FIGURE 2...

Page 33: ...35 S43 Drive Shaft Brace 36 S44 Bushing ITEM PART NO DESCRIPTION 37 S45 Apron Drive Sprocket 30T 38 S46 Grease Line Bracket 39 S47 Grease Line Fitting 40 S48 Short Grease Line 41 S49 Long Grease Line...

Page 34: ...32 FIGURE 3...

Page 35: ...93 Pitch 50 21 K101 Tightener Sprocket 17T 22 S82 Sprocket 24T 23 ES10 5 16 x 3 I Bolt 24 ST36 Spring 25 S459 Tightener Bracket 26 S391 Shear Hub 27 S392 Sprocket 24T 28 S393 Bronze 29 K89 Idler Sproc...

Page 36: ...34 FIGURE 4...

Page 37: ...6 Beater Clutch Sprocket 33 S117 Beater Clutch Bushing 34 S118 Beater Shield Top 35 S119 Beater Side Shield NOTE Means Not Shown ITEM PART NO DESCRIPTION 36 S120 Main Side Shield 37 D58 Shield Angle 3...

Page 38: ...36 FIGURE 5...

Page 39: ...3 8 Jam Nut 25 K25 3 8 Locknut 26 16SV91 1 2 x 3 1 4 Bolt GR 5 27 R11 1 2 Top Locknut 28 5B10 1 4 x 1 Woodruff Key 29 3 8 Setscrew 30 5 16 Setscrew 31 A14 3 8 Nylock Nut 32 X67 3 8 Flatwasher 33 S344...

Page 40: ...38 FIGURE 6...

Page 41: ...7 3G5 Gear 8 3G1 Gearbox Housing 9 3G2 Gearbox Gasket 10 3G20 Fill Plug 11 3G3 Cover 12 X2 Dust Cap 13 3G11 Nut 14 5B10 1 4 x 1 Woodruff Key 15 S134 Gear Box Front Shaft 16 S135 1 4 x 1 1 4 Square Key...

Page 42: ...40 FIGURE 7...

Page 43: ...Ends 11 S139 Worm Gear Side Shaft 12 S437 3 8 x 1 3 8 Square Key w Round Ends 13 G65 Plug 3 8 14 5B10 1 4 x 1 Woodruff Key 15 S140 Worm Gear Front Shaft 16 L3G24 Gear Box Bearing 15113 17 G115 Seal 1...

Page 44: ...42 FIGURE 8...

Page 45: ...in Side Spacer S167 18 Apron Chain Side Spacer S488 19 Apron Chain Side Spacer ITEM PART NO DESCRIPTION S428 20 Apron Chain Side Spacer S489 21 Apron Chain Side Spacer S507 22 Apron Chain Side Spacer...

Page 46: ...E DOWN KIT ITEM PART NO DESCRIPTION 1 12V45 1 2 x 1 1 2 GR 5 Bolt 2 K68 1 2 Flat Washer 3 R11 1 2 Top Lock Nut GR 5 4 S322 1 4 Chain 30 1 4 Long 5 S323 Tie Down Bracket T9B Tie Down Kit Complete NOTE...

Page 47: ...d Yoke Machine Half 4 S375 W Repair Kit 5 S376 Yoke and Tube 6 24N26 Bearing Retainer 7 S206 Nylon Bearing 8 S397 Inner Guard Includes Cent Item 6 14 9 S377 Tractor Half PTO 10 S398 Outer Guard Includ...

Page 48: ...46 FIGURE 11...

Page 49: ...r 12 K121 Connector Link 13 S243 Main Shell 14 S244 Extension Brace 15 S245 Chain Slide Assembly 16 A34 Washer 17 F52 Bolt Grade 5 1 2 x 2 18 S246 Extension Shell Hinge 19 S247 Extension Washer 20 S24...

Page 50: ...7 3 8 Flat Washer 13 5 16 Set Screw 14 S410 Primary Drive 15 S386 Motor Unit Mount Pin 16 S384 Hydraulic Motor Mount 17 DF1A Hydraulic Motor Super 7 4 ST88 Hydraulic Motor Twin Auger 18 DF7 1 2 Close...

Page 51: ...16 5 16 Nut 6 12V66 5 16 x 3 4 Bolt 7 3G22 5 16 x 1 3 4 Expansion Pin 8 S411 Secondary Drive 9 S460 Male Female Tee 5604 12 10 S463 Primary Drive 11 PB185 Check Valve 12 S435 5 16 Set Screw 13 LW134 3...

Page 52: ...ld All service parts should be ordered through your authorized H S dealer They will be able to give you faster service if you will provide them with the following 1 Model Serial number is located in t...

Page 53: ...51 PARTS NOTES...

Page 54: ...52 PARTS NOTES...

Page 55: ......

Page 56: ...H S MFG CO products approved for the FEMA SEAL OF QUALITY...

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