Handicare MiniLift160 Classic Service Manual Download Page 5

Exploded view and components 

- MiniLift160 Classic

5

25

27

26

4

7

6

13

9

5

3

8

1

2

10

18

15

24

16

17

19

23

29

30

20

28

21

22

11

12

14

33

32

31

34

Apply loctite 243

Tighten with 

tightening torque 

10 Nm 

Apply loctite 243

Tighten with 

tightening torque 10 Nm 

Apply loctite 243

Tighten with 

tightening torque 

35 Nm 

DO NOT apply loctite

Tighten with tightening 

torque 14 Nm 

REVISION HISTORY

REV.

POS.

DESCRIPTION

DATE

APPROVED

01

Article introduced.

2019-04-24

hc-ahel

02

Rev update: -4942

2019-04-25

hc-ahel

ITEM NO.

DOCUMENT NO.

REV.

TITLE

QTY.

1

90005003

01

Lower base welded

1

2

90005013

01

ML125 leg right

1

3

90005012

01

ML125 leg left

1

4

90004942

04

Upper frame assy

1

5

90004984

01+

Footplate holder ML125

1

6

90004985

02

Kneepad holder ML125

1

7

90004012

01+

Handwheel with threaded bar ML200

1

8

90005004

01

Leg bearing support

2

9

90004922

01

Screw MK6S ISO 7380 10.9 M6x12H fzb

2

10

90004923

02

Screw MK6S ISO 7380 10.9 M6x16 fzb

2

11

90000601

01

Washer DIN125 10.5x20x2 fzb

2

12

90004926

01

Screw MC6S DIN912 8.8 M10x40 fzb

2

13

90005000

01

Screw S6SS DIN 914 M8x16 fzb

4

14

90003318

01

Nut cover M6 grey

6

15

90004883

02

Leg spread link arm

1

16

90000823

02

Washer BRB 8,4x24x2 Fzb

1

17

90000026

02

Lock nut DIN985 M8 fzb

1

18

90000486

02

Washer DIN125 13x25x2.5 fzb

1

19

90000330

02

Nut cover MSM8G

1

20

90000504

02

Nut M6M DIN934 M8 fzb

4

21

90001144

01

Actuator LA12 120169-1050241X

1

22

90001982

01

Screw M6S DIN931 8.8 M10x35 fzb

2

23

90000539

02

Lock nut DIN 985 CL6 M10 FZB

2

24

90000660

01

Nut cover MSM10

4

25

90003165

02

Handcontrol HB32 4button

1

26

90004882

01

Plastic plug PVC (I-PEP 25x5 mm)

1

27

90004881

01

Hexagon key 4 mm DIN 911

1

28

90004927

00

Fork link DIN 71751 S M8x16 (Wiberger)

2

29

90004928

01

Threaded steel rod DIN 975 M8x119 fzb

1

30

90004929

01

Threaded steel rod DIN 975 M8x219 fzb

1

31

90001889

04

Linak MBJ2 incl. screws

1

32

90004084

01

Cap nut DIN1587 M5

2

33

90003161

01

Controlbox CBJCare w display LA34

1

34

90003166

02

Battery box CBJ grey (BAJ1)

1

D

E

F

C

1

2

3

4

B

A

3

2

1

5

C

D

4

6

7

8

A

B

This drawing and any information or descriptive matter set out 

hereon are the confidential and copyright property of Handicare

and must not be disclosed, loaned, copied or used for manufactu

ring, tendering or any other purpose without their written perm

ission.

01+

SCALE

PROJECTION

MATERIAL SPECIFICATION:

A3

2019-10-28

90005066

MiniLift 160 Classic

In work

SIZE

MATERIAL:

TITLE

STATUS

WEIGHT:

SHEET 1 OF 1

CREATED

DATE

NAME

REV.

DWG.  NO.

1:10

5

6

E

hc-matfre

E

D

E

F

C

1

234

B

A

3

2

15

C

D

4

678

A

B

6

a

nd

 mus

t no
t b

e di

sc

lo

se

d

, lo

a

ne

d

, c

op

ie

d

 o

r use
d

 fo

r ma
nuf

a

cturi

ng,
 te

nde
ring

 o

r a

ny

 o

the

r p

urp

ose

 w

itho

ut 

the

ir w
ritt

en p
ermi

ss

io

n.

02

SC

A

LE

PRO
JE

CTIO

N

M

A

TERI
A

L S

PE

CI

FICA
TIO

N

:

A3

2019

-04-
26

90005066

M

in

iLift

 1

60 C

la

ssic

In

 w

ork

SI

ZE

M

A

TERI
A

L:

TITL

E

STA

TU

S

W

EIG
H

T:

SH

EE

1 O

F 1

C

REA
TED

DA
TE

NA
M

E

REV
.

D

W

G

.  N

O

.

1:

10

5

Thi

s d

ra

w

in

g a
nd

 a

ny

 in

fo

rma
tio

n o

r d

es

cri

p

tive

 ma
tte

r se

t o

ut he
re

on a
re

 the

 c

onf

id

en

tia

l a

nd 
co

p

yri

gh

t p

ro

p

erty 
of H

a

nd

ic

a

re

hc

-m

a

tfre

4

31

27

26

6

7

29

13

25

5

3

8

1

12

18

10

21

24

2

16

19

23

17

30

20

28

15

22

11

9

14

33

32

34

REVISION

 H

IST

ORY

REV.

POS.

DESCRIP

TI

ON

DA
TE

A

PP

ROV

ED

01

Art
icle in

tro

d

uced
.

20

19

-0

4-2

4

hc-

a

he

l

02

Re

v u
p

d

a

te

: -

4942

2019

-04-
25

hc

-a

he

l

ITEM NO.

DOCUMENT NO.

REV.

TITLE

QTY.

1

90005003

01

Lo

w

er b

a

se

 w

eld

ed

1

2

90005013

01

M

L125 l
eg

 rig

ht

1

3

90005012

01

M

L125 l
eg

 le

ft

1

4

90004942

04

Up

p

er fr

a

m

e a

ssy

1

5

90004984

02

Fo

otp

la

te

 h

old

er M

L125

1

6

90004985

02

Kn

ee

p

a

d

 h

old

er M

L125

1

7

90

00

40

12

01

Han
d

w

he

el w

ith

 th

re

ad
ed

 bar ML2

00

1

8

90

00

50

04

01

Le

g

 be
arin
g

 su

ppo
rt

2

9

90004922

01

Sc

re

w

 M

K6S

 IS

O

 7

380 10.

9 M
6x

12H
 fz

b

2

10

90004923

02

Sc

re

w

 M

K6S

 IS

O

 7

380 10.

9 M
6x

16 fz

b

2

11

90000601

01

W

a

sh

er D

IN

125 10.

5x

20x
2 f

zb

2

12

90004926

01

Sc

re

w

 M

C

6S

 D

IN

912 8.

8 M
10x
40 fz

b

2

13

90005000

01

Sc

re

w

 S

6S

S D

IN

 914 M

8x

16 fz

b

4

14

90003318

01

N

ut c

ove

r M

6 g
re

y

6

15

90

00

48

83

02

Le

g

 spre
ad
 lin

k arm

1

16

90000823

02

W

a

sh

er BR
B 8,
4x

24x
2 F

zb

1

17

90000026

02

Lo

ck

 n

ut DI

N

985 M

8 fz
b

1

18

90000486

02

W

a

sh

er D

IN

125 13x

25x
2.

5 f

zb

1

19

90000330

02

N

ut c

ove

r M

SM

8G

1

20

90000504

02

N

ut M

6M
 D

IN

934 M

8 fz
b

4

21

90001144

01

A

ctu

a

to

r L

A

12 120169-

1050241X

1

22

90001982

01

Sc

re

w

 M

6S

 D

IN

931 8.

8 M
10x
35 fz

b

2

23

90000539

02

Lo

ck

 n

ut DI

N

 985 C

L6 M
10 F
ZB

2

24

90000660

01

N

ut c

ove

r M

SM

10

4

25

90003165

02

H

a

nd

co

ntr

ol H

B32 4b

utt

on

1

26

90004882

01

Pla

stic

 p

lu

g

 P

V

C

 (I-

PE

P 25x
5 m
m

)

1

27

90004881

01

H

ex

a

g

on

 k

ey

 4 m

m

 D

IN

 911

1

28

90004927

00

Fo

rk l

in

k D

IN

 71751 S

 M

8x

16 (
W

ib

erg

er)

2

29

90004928

01

Th

re

a

d

ed

 ste

el r

od

 DI

N

 975 M

8x

119 fz

b

1

30

90004929

01

Th

re

a

d

ed

 ste

el r

od

 DI

N

 975 M

8x

219 fz

b

1

31

90

00

18

89

04

Lin

ak MB

J2 

in

cl. 

sc

rew
s

1

32

90004084

01

C

a

p

 n

ut D

IN

1587 M

5

2

33

90

00

31

61

01

C

on

tro

lbo
x C
BJC

are
 w

 d

isplay LA3

4

1

34

90003166

02

Ba

tte

ry

 b

ox

 C

BJ

 g

re

y (

BA

J1)

1

Summary of Contents for MiniLift160 Classic

Page 1: ...a transfer Keep the user manual where it is accessible to users of the product The lift may only be used by persons who have received instruction in the operation of the lift Safety information Manual...

Page 2: ...rmation 4 Trouble shooting 4 Exploded view and components 5 Spare part list 13 Changing of spare parts 15 Periodic inspection protocol 17 Description for periodic inspection 18 Periodic inspection ins...

Page 3: ...se fully and then press the other button to narrow the base again Test lift function by lifting a person not a user using an approved sling At the same time check the emergency lowering function with...

Page 4: ...ve the user unattended during a transfer situation Under no circumstances may max load be exceeded See section on Safe working load Ensure that the user s feet do not get caught between the footplate...

Page 5: ...B A 3 2 1 5 C D 4 6 7 8 A B This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare and must not be disclosed loaned copied or us...

Page 6: ...ring tendering or any other purpose without their written permission 03 SCALE PROJECTION MATERIAL SPECIFICATION A3 2019 04 25 90004945 Lift arm assy Released SIZE MATERIAL TITLE STATUS WEIGHT SHEET 1...

Page 7: ...5 02 Plastic cover for profile 25x25x1 5 Grey 1 8 90004996 01 Screw MC6LS DIN7984 8 8 M6x12 fzb 2 9 90000330 02 Nut cover MSM8G 4 10 90000606 02 LOCK NUT DIN 985 CLASS 6 M8 FZB 2 11 90004997 01 Washer...

Page 8: ...WG NO 1 5 5 6 E hc matfre 9 6 10 1 8 2 3 4 7 5 14 13 12 11 Apply loctite 243 Tighten with tightening torque 20 Nm Apply loctite 243 Tighten with tightening torque 20 Nm REVISION HISTORY REV POS DESCRI...

Page 9: ...1 12 K G A B C D E F H J SCALE 1 4 DWG NO REV NAME DATE DRAWN APPROVED BY SHEET 1 OF 1 WEIGHT COMMENTS STATUS TITLE MATERIAL SIZE hc matfre Released MiniLift 160 Classic Low Leg 90005030 02 2019 10 28...

Page 10: ...turing tendering or any other purpose without their written permission 03 SCALE PROJECTION MATERIAL SPECIFICATION A3 2019 04 26 90004945 Lift arm assy Released SIZE MATERIAL TITLE STATUS WEIGHT SHEET...

Page 11: ...5 02 Plastic cover for profile 25x25x1 5 Grey 1 8 90004996 01 Screw MC6LS DIN7984 8 8 M6x12 fzb 2 9 90000330 02 Nut cover MSM8G 4 10 90000606 02 LOCK NUT DIN 985 CLASS 6 M8 FZB 2 11 90004997 01 Washer...

Page 12: ...G NO 1 5 5 6 E hc matfre 9 6 14 1 8 2 4 3 7 5 12 13 10 15 11 16 Apply loctite 243 Tighten with tightening torque 20 Nm Apply loctite 243 Tighten with tightening torque 10 Nm REVISION HISTORY REV POS D...

Page 13: ...A34 mast 0 5 x Card board 80100042 Control box CBJ 1 pce 1 x Control box 80100043 Battery box CBJ 1 set 1 x Battery box CBJ 1 x Aircap bag 80100057 Battery CBJ 1 pair 2 x Batteries 80100071 Actuator L...

Page 14: ...ng handle knee pad set 1 set 2 x handle 80100078 Locking handle 125 1 set 2 x round knob black 80100070 Leg strap plate kit 1 set 2 x Leg strap plate 4 x Screw 80100083 Lifting arm front part 125 1 pc...

Page 15: ...045 46 47 48 Connect the charger cable to the control box and then plug it into a wall socket 80100049 Front castor kit 80mm Using an Allen key remove the screw Replace the castor apply Loctite 243 or...

Page 16: ...move it Insert the new knee pad in the tube and tighten the two locking handles Secure the covers with the two screws 80100077 Locking handle knee pad set Unscrew the old handle and install the new on...

Page 17: ...oduct label Test of safe working load Safe working load test mast Safe working load test base Mechanical emergency lowering Accessories Documentation Instructions manuals Control box Reset the control...

Page 18: ...Description for periodic inspection 18 6 D C B A E F G H 5 4 3 2 1 7 8 9 1 2 3 4 5 6 7 8 9 A A B C D E F G H I J K M L I L...

Page 19: ...sure it is correctly assembled Liftarm hardware Check the liftarm for visible damage to the surfaces finish etc Check screws nuts bolts etc Kneepad Check the kneepad for visible damage to the surfaces...

Page 20: ...he weight that is to be lifted NOTE Replace the lower leg support and footrest after test loading Move the boom to the outermost position and apply 120 kg Run the actuator 160 mm up down as shown in p...

Page 21: ...taining phenol or chlorine as this could damage the aluminium and the plastic materials If disinfection is needed 70 ethanol 45 isopropanol or similar should be used Storage and transportation If the...

Page 22: ...ial Steel Emergency lowering Manual and electrical Castors Front 3 1 80 mm back 3 1 80 mm Weight 39 kg 86 lbs Weight loose parts Foot plate 5 kg 11 lbs Footplate measurement 390 x 345 mm 15 3 x 13 5 N...

Page 23: ...Dimensions MiniLift160 Classic All measurement are in mm inch Tolerance 5 mm 0 2 23 6 5 4 3 7 8 873 34 3 1020 40 1 856 33 7 34 1 3 57 2 2 91 3 5 121 4 7...

Page 24: ...All measurement are in mm inch Tolerance 5 mm 0 2 24...

Page 25: ...Dimensions MiniLift160 Classic with low legs Tolerance 5 mm 0 2 All measurement are in mm inch 25 924 32 4 1020 40 1 861 33 8 28 1 1 58 2 2...

Page 26: ...All measurement are in mm inch Tolerance 5 mm 0 2 26 935 36 8 398 16 6 524 20 6 454 17 8...

Page 27: ...27...

Page 28: ...s Handicare offers improvement of both work environment and quality of care and at the same time achieves significant cost savings Always make sure that you have the correct version of the manual The...

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