Handicare MiniLift160 Classic Service Manual Download Page 2

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Table of contents

Assembly

-Final inspection

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Using the product

- Important information

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- Trouble-shooting

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Exploded view and components

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Spare part list

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Changing of spare parts

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Periodic inspection

- protocol

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- Description for periodic inspection

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- Periodic inspection - instruction

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Maintenance

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Symbols

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Technical information

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- Dimensions

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Summary of Contents for MiniLift160 Classic

Page 1: ...a transfer Keep the user manual where it is accessible to users of the product The lift may only be used by persons who have received instruction in the operation of the lift Safety information Manual...

Page 2: ...rmation 4 Trouble shooting 4 Exploded view and components 5 Spare part list 13 Changing of spare parts 15 Periodic inspection protocol 17 Description for periodic inspection 18 Periodic inspection ins...

Page 3: ...se fully and then press the other button to narrow the base again Test lift function by lifting a person not a user using an approved sling At the same time check the emergency lowering function with...

Page 4: ...ve the user unattended during a transfer situation Under no circumstances may max load be exceeded See section on Safe working load Ensure that the user s feet do not get caught between the footplate...

Page 5: ...B A 3 2 1 5 C D 4 6 7 8 A B This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare and must not be disclosed loaned copied or us...

Page 6: ...ring tendering or any other purpose without their written permission 03 SCALE PROJECTION MATERIAL SPECIFICATION A3 2019 04 25 90004945 Lift arm assy Released SIZE MATERIAL TITLE STATUS WEIGHT SHEET 1...

Page 7: ...5 02 Plastic cover for profile 25x25x1 5 Grey 1 8 90004996 01 Screw MC6LS DIN7984 8 8 M6x12 fzb 2 9 90000330 02 Nut cover MSM8G 4 10 90000606 02 LOCK NUT DIN 985 CLASS 6 M8 FZB 2 11 90004997 01 Washer...

Page 8: ...WG NO 1 5 5 6 E hc matfre 9 6 10 1 8 2 3 4 7 5 14 13 12 11 Apply loctite 243 Tighten with tightening torque 20 Nm Apply loctite 243 Tighten with tightening torque 20 Nm REVISION HISTORY REV POS DESCRI...

Page 9: ...1 12 K G A B C D E F H J SCALE 1 4 DWG NO REV NAME DATE DRAWN APPROVED BY SHEET 1 OF 1 WEIGHT COMMENTS STATUS TITLE MATERIAL SIZE hc matfre Released MiniLift 160 Classic Low Leg 90005030 02 2019 10 28...

Page 10: ...turing tendering or any other purpose without their written permission 03 SCALE PROJECTION MATERIAL SPECIFICATION A3 2019 04 26 90004945 Lift arm assy Released SIZE MATERIAL TITLE STATUS WEIGHT SHEET...

Page 11: ...5 02 Plastic cover for profile 25x25x1 5 Grey 1 8 90004996 01 Screw MC6LS DIN7984 8 8 M6x12 fzb 2 9 90000330 02 Nut cover MSM8G 4 10 90000606 02 LOCK NUT DIN 985 CLASS 6 M8 FZB 2 11 90004997 01 Washer...

Page 12: ...G NO 1 5 5 6 E hc matfre 9 6 14 1 8 2 4 3 7 5 12 13 10 15 11 16 Apply loctite 243 Tighten with tightening torque 20 Nm Apply loctite 243 Tighten with tightening torque 10 Nm REVISION HISTORY REV POS D...

Page 13: ...A34 mast 0 5 x Card board 80100042 Control box CBJ 1 pce 1 x Control box 80100043 Battery box CBJ 1 set 1 x Battery box CBJ 1 x Aircap bag 80100057 Battery CBJ 1 pair 2 x Batteries 80100071 Actuator L...

Page 14: ...ng handle knee pad set 1 set 2 x handle 80100078 Locking handle 125 1 set 2 x round knob black 80100070 Leg strap plate kit 1 set 2 x Leg strap plate 4 x Screw 80100083 Lifting arm front part 125 1 pc...

Page 15: ...045 46 47 48 Connect the charger cable to the control box and then plug it into a wall socket 80100049 Front castor kit 80mm Using an Allen key remove the screw Replace the castor apply Loctite 243 or...

Page 16: ...move it Insert the new knee pad in the tube and tighten the two locking handles Secure the covers with the two screws 80100077 Locking handle knee pad set Unscrew the old handle and install the new on...

Page 17: ...oduct label Test of safe working load Safe working load test mast Safe working load test base Mechanical emergency lowering Accessories Documentation Instructions manuals Control box Reset the control...

Page 18: ...Description for periodic inspection 18 6 D C B A E F G H 5 4 3 2 1 7 8 9 1 2 3 4 5 6 7 8 9 A A B C D E F G H I J K M L I L...

Page 19: ...sure it is correctly assembled Liftarm hardware Check the liftarm for visible damage to the surfaces finish etc Check screws nuts bolts etc Kneepad Check the kneepad for visible damage to the surfaces...

Page 20: ...he weight that is to be lifted NOTE Replace the lower leg support and footrest after test loading Move the boom to the outermost position and apply 120 kg Run the actuator 160 mm up down as shown in p...

Page 21: ...taining phenol or chlorine as this could damage the aluminium and the plastic materials If disinfection is needed 70 ethanol 45 isopropanol or similar should be used Storage and transportation If the...

Page 22: ...ial Steel Emergency lowering Manual and electrical Castors Front 3 1 80 mm back 3 1 80 mm Weight 39 kg 86 lbs Weight loose parts Foot plate 5 kg 11 lbs Footplate measurement 390 x 345 mm 15 3 x 13 5 N...

Page 23: ...Dimensions MiniLift160 Classic All measurement are in mm inch Tolerance 5 mm 0 2 23 6 5 4 3 7 8 873 34 3 1020 40 1 856 33 7 34 1 3 57 2 2 91 3 5 121 4 7...

Page 24: ...All measurement are in mm inch Tolerance 5 mm 0 2 24...

Page 25: ...Dimensions MiniLift160 Classic with low legs Tolerance 5 mm 0 2 All measurement are in mm inch 25 924 32 4 1020 40 1 861 33 8 28 1 1 58 2 2...

Page 26: ...All measurement are in mm inch Tolerance 5 mm 0 2 26 935 36 8 398 16 6 524 20 6 454 17 8...

Page 27: ...27...

Page 28: ...s Handicare offers improvement of both work environment and quality of care and at the same time achieves significant cost savings Always make sure that you have the correct version of the manual The...

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