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Preface 

 

 Version 2015v1   

                                                                                                                                                          

Warranty 

Definitions of terms used in this warranty: 

  Consumable part: Part that is subjected to natural wear and tear or natural contamination during normal 

operation within the lifetime of the product (section 9 of Handicare’s general terms and conditions of sale); 

  Client: Those who purchase the product directly from Handicare; 

  Corrective action: Repair, replace or refund of the product; 

  Dealer: Those who re-sell the product to the User; 

  Defect: Any circumstance due to which the product is not sound or fit to use, caused by a lack of quality of the 

material used to manufacture the product as well as the quality of the manufacturing process; 

  Option:  An accessory delivered by Handicare to extend the standard product model; 

  Product: Product that is delivered according to brochure or contract (e.g. wheelchair, scooter, battery-charger 

etc.); 

  Part: Part of product that can be exchanged or replaced. This can be an option, accessory, service part or 

consumable part; 

  Returns: Product or part that needs to be returned; 

  RMA-process: Process to return goods, contact Handicare’s Customer Service;  

  Service part: Part that is durable and may be subjected to natural wear and tear or natural contamination during 

normal operation within the lifetime of the product.; 

  User: Those who use the product; 

  Warranty: The rights and obligations set forth in this document; 

  Warranty period: The period of time during which the warranty is valid; 

  Warranty provider: Handicare B.V., Vossenbeemd 104, 5705 CL Helmond, The Netherlands. 

 
Notwithstanding the rights and obligations of Handicare, Client and User set forth in Handicare’s general terms and 
conditions of sale, the rights of the Client and/or User towards Handicare in case of defects are limited to the 
provisions set forth in this warranty. For the duration of the warranty period Handicare guarantees that the product 
is without defects.  
In case of any defects the User is required –within two weeks after discovery of the defect- to contact the dealer. 
He has to complete a return form and return the product or part via the RMA-process. Handicare will, at its sole 
discretion, take the corrective action it seems fit under the given circumstances within a reasonable period of time 
(depends on nature of claim) from receipt of the completed return form. The warranty period will not be extended 
after a corrective action. 
 

Warranty period table 

Power wheelchairs / scooters 

Description 

Warranty period 

Examples include, but are not limited to the parts 
mentioned below 

Frame 

2 years 

Weldment/frame 

Drive system 

1 year 

Transaxle, motor, motor brake 

Electronics 

1 year 

Controller, controlling mechanism, wiring harness, 
electronic components 

Service Parts 

New: 1 year after invoice 
Repaired: 90 days after invoice 

Brakes 

Consumable parts 

40 days after invoice 

Wheels, push handles etc. 

Options/Accessories 

2 years 

Mirror, mudguards etc. 
Not being service part or consumable part. 

 
Handicare will only accept shipment costs and corrective costs related to warranty on equipment during the 
warranty period. 
 
This warranty will void in case of: 

  The product and/or its parts being modified or items having been added by others than Handicare; 

  Changes in cosmetic appearance by use; 

  Failure to observe the instructions for use and maintenance, use other than normal use, wear and tear, 

negligence, collateral damage by neglect of earlier symptoms, overloading, third-party accidents, non-original 
parts used and defects not caused by the product; 

  Circumstances beyond our control (flood, fire, etc.). 

Summary of Contents for CALYPSO

Page 1: ...SERVICE MANUAL CALYPSO...

Page 2: ...e right to changes and modifications The information provided is valid for the product in its standard version Handicare cannot be held liable for possible damage resulting from specifications of the...

Page 3: ...18 001 Front tyre assy 3w 19 002 Rear tyre assy 3 4w 20 003 Front tyre assy 4w 21 004 Free wheel lever assy 22 005 Rear frame assy 23 006 Rear chassis assy 24 007 Rear section assy 25 008 Rear section...

Page 4: ...s important to see to it that work is always done safely particularly with respect to activities where the scooter must be lifted up We advise that you contact our service department before doing repa...

Page 5: ...eface Version 2015v1 5 Product reference XXXXXX 010004000 en doc A B C D D The product has the following decals and labels A Charging connection B Automatic fuse C Drive Freewheel D Tyre pressure whee...

Page 6: ...pictograms are used in this manual XXXXXX 010004020 en doc CAUTION Procedures that can result if they are not executed properly in damage to the product the environment or human injury PICDOC 0100041...

Page 7: ...late See fig 000000002 On this plate A information on the product can be found See Identification of the product Identification of the product See fig 010007010 A Model B Manufacture year C Identifica...

Page 8: ...e rights of the Client and or User towards Handicare in case of defects are limited to the provisions set forth in this warranty For the duration of the warranty period Handicare guarantees that the p...

Page 9: ...transport of persons to a weight of maximally 125 kg 344 lbs Your dealer should give you good user s instructions before you can independently operate the product and participate in traffic You must b...

Page 10: ...ass A 5 The Puma is classified according to EN12184 in class B 6 ISO 7176 8 Standards and test methods for impact static and fatigue strength July 1998 7 ISO 7176 14 Standards and test methods for con...

Page 11: ...th an angle greater than 6 On slopes always drive slowly and with awareness Do not drive down slopes with loose gravel or a sandy surface because one of the back wheels might slip Do not turn on a slo...

Page 12: ...r wishes The holder for the arm rests can be shifted in width on both sides Do the adjustment or have it done by someone and then sit down in the seat The width adjustment must be done as follows Loos...

Page 13: ...everse speed 40 45 40 Invert throttle polarity NO YES YES Power down timer 0 0 0 Engineering menu SP1B Programming 2002 Programming 2002 8 km hr 8 km hr 10 km hr Current limit 60 60 60 Motor compensat...

Page 14: ...AMP 24V 5W x2 RED ORANGE RED RED WHITE BLACK WHITE CONTROLLER BLACK DC MOTOR MOTOR BLACK BLACK RED BLACK RED RED RED RED BLACK BLACK BLACK BLACK BLACK BLACK BLUE FUSE 10A FUSE 5A SPEED CONSOLE 3 2 Con...

Page 15: ...switch 1 White 2 Yellow D Speed control A Black B Blue C Red E Controller connection 1 Red 2 Purple 3 Blue 4 Green 5 Yellow 6 Grey 7 Black 8 White 9 Orange F Lighting switch S Black W Red G Front ligh...

Page 16: ...pacity for obstacles 50 mm Maximal speed forward 8 10 km h Minimum brake distance from maximum speed 1500 mm Seat angle 5 Effective seating depth 440 mm Effective seating width 440 580 mm Sitting heig...

Page 17: ...ed General standards and testing methods October 1997 2 NEN EN 12184 Electrically driven wheelchairs scooters and associated charging equipment Standards and testing methods April 1999 3 The Calypso 3...

Page 18: ...be bought separately The relevant part is part of the composition that is shown Only the composition can be ordered so it must be replaced in its entirety Boxed position numbers refer to the relevant...

Page 19: ...re 2 05010 4000 1 Tube 3 143001 2 Outer rim 4 00000 1701 4 Lock nut M6 5 00000 2302 4 Flat washer M6 6 00000 4104 4 Hex bolt M6x60 7 131905 1 Axle front wheel 8 4B2006 2 Bearing 6202ZZ 9 133002 2 Coll...

Page 20: ...Article number Units Description 1 1008952 2 Tyre 2 05010 4000 2 Tube 3 143102 2 Inner rim 4 143003 2 Outer rim 5 00000 4104 8 Hex bolt M6x60 6 00000 2302 8 Flat washer M6 7 00000 1701 8 Lock nut M6...

Page 21: ...rticle number Units Description 1 05010 4100 2 Tyre 2 05010 4000 2 Tube 3 143001 4 Outer rim 4 00000 1701 8 Lock nut M6 5 00000 2302 8 Flat washer M6 6 00000 4104 8 Hex bolt M6x60 7 4B2006 4 Bearing 6...

Page 22: ...Article number Units Description 1 No spare part 1 Free wheel handel 2 No spare part 5 Plastic washer 3 00000 3207 1 Screw M5x20 4 No spare part 1 Free wheel lever 5 00000 1700 1 Lock nut M5 6 00000...

Page 23: ...35001 1 Rear bumper 2 225001 2 Plastic wheel 3 001 03010 002 2 Hex bolt M8x65 4 00000 2003 6 Flat washer M8 5 00000 1702 2 Lock nut M8 6 110 00121 000 1 Rear frame bottom 7 00000 2103 4 Flat washer M8...

Page 24: ...e bottom assy 3 110 00131 000 4 Bush 4 00000 2003 10 Flat washer M8 5 No spare part 4 Screw M6xP1 0x38 6 No spare part 4 Screw M6xP1 0x13 7 92500040 1 Front rear latch plate 8 00000 3206 2 Screw M5x16...

Page 25: ...e holder 5 4 Hex bolt M6x40 6 00000 2102 5 Flat washer M6 3D 7 00000 1701 4 Lock nut M6 8 133501 2 Rear collar 9 B24R02 2 Rear tyre assy 10 00000 2005 2 Flat washer 12 11 00000 1704 2 Lock nut M12 12...

Page 26: ...007 1 Rear section pro assy 2 112401 4 Power connector assy 3 No spare part 4 Rivet pop 4 4 4 105 00091 000 4 Free wheel lever assy 5 221704 1 Swing lever bushing 6 222003 1 Free wheel lever knob 7 32...

Page 27: ...Battery bumper pad 3 4 No spare part 12 Snap button 5 008 00000 301 1 Label Calypso 6 7 1001276 1 Holding elastic band 8 No spare part 1 Rivet pop 4 4 9 00000 2009 2 Flat washer M3 10 243001 2 Battery...

Page 28: ...e assy 3w Pos Article number Units Description 1 015 07000 001 1 Head set bearing 2 11321030 1 Front frame 3W 3 C11003 1 Fork 4 B24F02 1 Front tyre assy 5 00000 4315 2 Screw M10x20 6 00000 2204 2 Spri...

Page 29: ...oter assy Pos Article number Units Description 1 See 010 1 Front frame assy 2 See 009 1 Front floorpan assy 3 00000 3291 2 Screw M5x12 4 00000 1700 2 Lock nut M5 5 001 20020 005 1 Latch 6 00000 3218 3...

Page 30: ...4B2006 4 Ball bearing 6001ZZ 5 00000 2005 4 Flat washer M12 6 00000 4121 2 Hex bolt M12x70 7 00000 2005 4 Flat washer M12 8 00000 1704 2 Lock nut M12 9 176 00241 000 1 Tie rod long assy 10 No spare p...

Page 31: ...Spare parts Version 2015v1 31 013 Front frame assy 4w Pos Article number Units Description 1 110 00101 000 1 Front frame 4W 2 015 07000 001 1 Head set bearing 3 C13010 1 Steering axle...

Page 32: ...2003 4 Flat washer M8 7 00000 1702 4 Lock nut M8 8 No spare part 1 Hex bolt M12x55 9 00000 2005 1 Flat washer M12 10 00000 1704 1 Lock nut M12 11 176 00231 000 1 Tie rod short assy 12 No spare part 1...

Page 33: ...31002 2 Floor mat 3 126 00081 000 2 Battery bumper pad 4 008 00000 301 1 Label Calypso 5 6 1001276 1 Holding elastic band 7 No spare part 1 Rivet pop 4 4 8 00000 2009 2 Flat washer M3 9 243001 1 Batte...

Page 34: ...rpan assy 4W 3 00000 3200 2 Screw M5x12 4 00000 1700 2 Lock nut M5 5 001 20020 005 1 Latch 6 00000 3218 3 Screw M4x12 7 00000 1705 3 Lock nut M4 8 114301 1 Front bumper angle 9 00000 4309 2 Hex bolt M...

Page 35: ...1 000 1 Motor 8K 2 101 00071 000 1 Motor 10K 3 108 00231 000 1 Brake 4 103 00141 000 2 Motor brush 5 104 00071 000 2 Mounting pad 6 4K1002 2 Transaxle key 100 00021 000 1 Transaxle assy 8K 100 00011 0...

Page 36: ...Washer M10 3 124 00091 000 1 Head light assy 4 00000 2201 2 Spring washer M5 5 00000 2001 2 Flat washer M5 6 No spare part 2 Plastic washer 7 00000 3200 2 Screw M5x12 8 C15003 1 Tilting connector 9 6B...

Page 37: ...m cover green 1 1003102 1 Console bottom cover silver 2 165 00071 000 1 Potentiometer assy 3 00000 3218 2 Screw M4x12 4 164 00072 000 1 PCB main board 5 No spare part 2 Screw M3x16 6 1001325 1 Horn 7...

Page 38: ...are part 2 Screw M6x20 12 00000 1701 5 Lock nut M6 13 330801 1 Front indicator assy left 14 330801 1 Front indicator assy right 15 00000 2204 2 Spring washer M10 16 00000 1703 2 Lock nut M10 17 C91101...

Page 39: ...ht support assy 5 See 020 1 Tilting tiller assy 6 00000 2003 1 Flat washer M8 3D 7 143101 1 Tilt lever 8 221001 1 Slide washer 9 132001 1 Slide nut 10 No spare part 2 Rear shroud pad 11 No spare part...

Page 40: ...19 3 Screw M4x16 4 See 018 1 Head light support assy 5 See 020 1 Tilting tiller assy 6 00000 2003 1 Flat washer M8 7 143101 1 Tilt lever 8 221001 1 Slide washer 9 132001 1 Slide nut 10 11 No spare par...

Page 41: ...Spare parts Version 2015v1 41 023 Basket support assy Pos Article number Units Description 1 C91102 1 Basket support 2 242003 1 Basket bracket pad...

Page 42: ...pare parts 42 Version 2015v1 024 Wig wag assy Pos Article number Units Description 1 C16001 1 Wig wag lever 2 9003092 1 Wig wag cap yellow 3 9003093 1 Wig wag cap green 4 No spare part 2 Set screw M5x...

Page 43: ...s Description 1 120139 1 Arm post 2 1 Hex bolt M6x40 3 00000 2002 2 Flat washer M6 4 No spare part 2 Plastic washer 5 00000 1701 1 Lock nut M6 6 C44003 1 Arm rest 7 232103 1 Arm rest pad 8 00000 2002...

Page 44: ...s Description 1 120139 1 Arm post 2 1 Hex bolt M6x40 3 00000 2002 2 Flat washer M6 4 No spare part 2 Plastic washer 5 00000 1701 1 Lock nut M6 6 C44003 1 Arm rest 7 232103 1 Arm rest pad 8 00000 2002...

Page 45: ...4 No spare part 2 Plastic washer 5 00000 2002 1 Flat washer M6 6 1 Hex bolt M6x40 7 00000 1701 1 Lock nut M6 8 234001 1 Lever pocket 9 10310 1 Seat 10 No spare part 1 Seat cloth 11 00000 4312 4 Screw...

Page 46: ...Spare parts 46 Version 2015v1 028 Seat post assy Pos Article number Units Description 1 C42003 1 Seat post 2 221601 1 Seat post bush...

Page 47: ...ption 1 214001 1 Front cover tiller red 1 052 00551 000 1 Front cover tiller green 1 1003103 1 Front cover tiller silver 2 321301 1 Cannon jack 055 00291 000 1 Charger harness 3 00000 3231 2 Screw M3x...

Page 48: ...9 1 Battery cover bleu 2 1001284 1 Window post 3 00000 2009 1 Flat washer M3 4 00000 3231 1 Screw M3x10 5 051 00031 000 2 Reflector 6 No spare part 1 Velcro loop 7 00001 1347 1 Label CE 8 No spare par...

Page 49: ...et 7 00000 3623 2 Screw M3x8 8 005 01200 000 1 Warning light control assy 9 322101 1 Head light switch assy 10 322001 1 Horn switch 11 165 00091 000 1 Speed control knob 12 322201 1 Key switch assy 13...

Page 50: ...uit breaker decal 6 No spare part 1 Label circuit breaker 7 No spare part 2 Velcro hook 8 008 00000 301 1 Sticker Calypso 9 10 11 No spare part 1 Label engage release 12 1001281 4 Rear light 24V 5W 13...

Page 51: ...Screw M3x16 6 See 030 1 Front cover tiller assy 7 214101 1 Rear cover tiller 8 See 029 1 Front cover tiller assy 9 No spare part 4 Plate nut M4 10 No spare part 6 Screw M4x12 11 See 028 1 Seat post as...

Page 52: ...t 4 Screw M3x16 6 See 030 1 Battery cover assy 7 214101 1 Rear cover tiller 8 See 029 1 Front cover tiller assy 9 No spare part 4 Plate nut M4 10 No spare part 6 Screw M4x12 11 See 028 1 Seat post ass...

Page 53: ...er Units Description 1 No spare part 1 Part case 2 No spare part 2 PE bag 3 1008998 1 Arm rest assy left 4 1008999 1 Arm rest assy right 5 1001372 2 Key 6 229001 2 Thumb screw 7 242002 2 Battery pad 8...

Page 54: ...tic washer 5 00000 2002 1 Flat washer M6 6 No spare part 1 Hex bolt M6x40 7 00000 1701 1 Nut M6 8 234001 1 Lever pocket 9 221601 1 Seat post bush 10 C42003 1 Seat post Captain seat 9001495 1 Seat post...

Page 55: ...Page Drawing Position Changes Page Drawing Position Changes 8 Updated warranty text 25 7 5 12 Deleted article number Hex bolt M6x40 Deleted article number 1003398 Controller Solo 60A 9 3 Deleted arti...

Page 56: ......

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