Handicare CALYPSO Service Manual Download

Page: 55 / 56

Spare parts

Version 2015v1

01-01-2013
Version 2013v1

01-01-2014
Version 2014v1

01-01-2015
Version 2015v1

Page

Drawing

Position

Changes

002

Changed article number 233002 into 1008952

009

Changed article number 1003099 into 1003539

015

Changed article number 243002 into 1001276

019

Changed article number 322501 into 1001325

024

2+3

Changed article numbers 1001357 and 1001358 into 9003092 and 9003093

030

Changed article number 4Z2001 into 1001284

031

Changed article number 320503 into 1001327

032

Deleted article number 1003106

Page

Drawing

Position

Changes

Page

Drawing

Position

Changes

Updated warranty text

Deleted article number ‘Hex bolt M6x40’
Deleted article number 1003398 ‘Controller Solo 60A’

Deleted article number 232003 ‘Mold bumper’

Deleted article number ‘Hex bolt M6x40’

13 / 14

Deleted article number ‘Hex bolt M6x40’
Changed article number armrest assy left/right 120.00011.000 and
120.00021.000 into 1008998 and 1008999
Added article number 1009244

Changed description article number 1002498
Deleted article number 321201 Battery indicator, no longer available
Added article number 1001377

3 / 4

Changed article number armrest assy left/right 120.00011.000 and
120.00021.000 into 1008998 and 1008999

Summary of Contents for CALYPSO

Page 1: ...SERVICE MANUAL CALYPSO...

Page 2: ...e right to changes and modifications The information provided is valid for the product in its standard version Handicare cannot be held liable for possible damage resulting from specifications of the...

Page 3: ...18 001 Front tyre assy 3w 19 002 Rear tyre assy 3 4w 20 003 Front tyre assy 4w 21 004 Free wheel lever assy 22 005 Rear frame assy 23 006 Rear chassis assy 24 007 Rear section assy 25 008 Rear section...

Page 4: ...s important to see to it that work is always done safely particularly with respect to activities where the scooter must be lifted up We advise that you contact our service department before doing repa...

Page 5: ...eface Version 2015v1 5 Product reference XXXXXX 010004000 en doc A B C D D The product has the following decals and labels A Charging connection B Automatic fuse C Drive Freewheel D Tyre pressure whee...

Page 6: ...pictograms are used in this manual XXXXXX 010004020 en doc CAUTION Procedures that can result if they are not executed properly in damage to the product the environment or human injury PICDOC 0100041...

Page 7: ...late See fig 000000002 On this plate A information on the product can be found See Identification of the product Identification of the product See fig 010007010 A Model B Manufacture year C Identifica...

Page 8: ...e rights of the Client and or User towards Handicare in case of defects are limited to the provisions set forth in this warranty For the duration of the warranty period Handicare guarantees that the p...

Page 9: ...transport of persons to a weight of maximally 125 kg 344 lbs Your dealer should give you good user s instructions before you can independently operate the product and participate in traffic You must b...

Page 10: ...ass A 5 The Puma is classified according to EN12184 in class B 6 ISO 7176 8 Standards and test methods for impact static and fatigue strength July 1998 7 ISO 7176 14 Standards and test methods for con...

Page 11: ...th an angle greater than 6 On slopes always drive slowly and with awareness Do not drive down slopes with loose gravel or a sandy surface because one of the back wheels might slip Do not turn on a slo...

Page 12: ...r wishes The holder for the arm rests can be shifted in width on both sides Do the adjustment or have it done by someone and then sit down in the seat The width adjustment must be done as follows Loos...

Page 13: ...everse speed 40 45 40 Invert throttle polarity NO YES YES Power down timer 0 0 0 Engineering menu SP1B Programming 2002 Programming 2002 8 km hr 8 km hr 10 km hr Current limit 60 60 60 Motor compensat...

Page 14: ...AMP 24V 5W x2 RED ORANGE RED RED WHITE BLACK WHITE CONTROLLER BLACK DC MOTOR MOTOR BLACK BLACK RED BLACK RED RED RED RED BLACK BLACK BLACK BLACK BLACK BLACK BLUE FUSE 10A FUSE 5A SPEED CONSOLE 3 2 Con...

Page 15: ...switch 1 White 2 Yellow D Speed control A Black B Blue C Red E Controller connection 1 Red 2 Purple 3 Blue 4 Green 5 Yellow 6 Grey 7 Black 8 White 9 Orange F Lighting switch S Black W Red G Front ligh...

Page 16: ...pacity for obstacles 50 mm Maximal speed forward 8 10 km h Minimum brake distance from maximum speed 1500 mm Seat angle 5 Effective seating depth 440 mm Effective seating width 440 580 mm Sitting heig...

Page 17: ...ed General standards and testing methods October 1997 2 NEN EN 12184 Electrically driven wheelchairs scooters and associated charging equipment Standards and testing methods April 1999 3 The Calypso 3...

Page 18: ...be bought separately The relevant part is part of the composition that is shown Only the composition can be ordered so it must be replaced in its entirety Boxed position numbers refer to the relevant...

Page 19: ...re 2 05010 4000 1 Tube 3 143001 2 Outer rim 4 00000 1701 4 Lock nut M6 5 00000 2302 4 Flat washer M6 6 00000 4104 4 Hex bolt M6x60 7 131905 1 Axle front wheel 8 4B2006 2 Bearing 6202ZZ 9 133002 2 Coll...

Page 20: ...Article number Units Description 1 1008952 2 Tyre 2 05010 4000 2 Tube 3 143102 2 Inner rim 4 143003 2 Outer rim 5 00000 4104 8 Hex bolt M6x60 6 00000 2302 8 Flat washer M6 7 00000 1701 8 Lock nut M6...

Page 21: ...rticle number Units Description 1 05010 4100 2 Tyre 2 05010 4000 2 Tube 3 143001 4 Outer rim 4 00000 1701 8 Lock nut M6 5 00000 2302 8 Flat washer M6 6 00000 4104 8 Hex bolt M6x60 7 4B2006 4 Bearing 6...

Page 22: ...Article number Units Description 1 No spare part 1 Free wheel handel 2 No spare part 5 Plastic washer 3 00000 3207 1 Screw M5x20 4 No spare part 1 Free wheel lever 5 00000 1700 1 Lock nut M5 6 00000...

Page 23: ...35001 1 Rear bumper 2 225001 2 Plastic wheel 3 001 03010 002 2 Hex bolt M8x65 4 00000 2003 6 Flat washer M8 5 00000 1702 2 Lock nut M8 6 110 00121 000 1 Rear frame bottom 7 00000 2103 4 Flat washer M8...

Page 24: ...e bottom assy 3 110 00131 000 4 Bush 4 00000 2003 10 Flat washer M8 5 No spare part 4 Screw M6xP1 0x38 6 No spare part 4 Screw M6xP1 0x13 7 92500040 1 Front rear latch plate 8 00000 3206 2 Screw M5x16...

Page 25: ...e holder 5 4 Hex bolt M6x40 6 00000 2102 5 Flat washer M6 3D 7 00000 1701 4 Lock nut M6 8 133501 2 Rear collar 9 B24R02 2 Rear tyre assy 10 00000 2005 2 Flat washer 12 11 00000 1704 2 Lock nut M12 12...

Page 26: ...007 1 Rear section pro assy 2 112401 4 Power connector assy 3 No spare part 4 Rivet pop 4 4 4 105 00091 000 4 Free wheel lever assy 5 221704 1 Swing lever bushing 6 222003 1 Free wheel lever knob 7 32...

Page 27: ...Battery bumper pad 3 4 No spare part 12 Snap button 5 008 00000 301 1 Label Calypso 6 7 1001276 1 Holding elastic band 8 No spare part 1 Rivet pop 4 4 9 00000 2009 2 Flat washer M3 10 243001 2 Battery...

Page 28: ...e assy 3w Pos Article number Units Description 1 015 07000 001 1 Head set bearing 2 11321030 1 Front frame 3W 3 C11003 1 Fork 4 B24F02 1 Front tyre assy 5 00000 4315 2 Screw M10x20 6 00000 2204 2 Spri...

Page 29: ...oter assy Pos Article number Units Description 1 See 010 1 Front frame assy 2 See 009 1 Front floorpan assy 3 00000 3291 2 Screw M5x12 4 00000 1700 2 Lock nut M5 5 001 20020 005 1 Latch 6 00000 3218 3...

Page 30: ...4B2006 4 Ball bearing 6001ZZ 5 00000 2005 4 Flat washer M12 6 00000 4121 2 Hex bolt M12x70 7 00000 2005 4 Flat washer M12 8 00000 1704 2 Lock nut M12 9 176 00241 000 1 Tie rod long assy 10 No spare p...

Page 31: ...Spare parts Version 2015v1 31 013 Front frame assy 4w Pos Article number Units Description 1 110 00101 000 1 Front frame 4W 2 015 07000 001 1 Head set bearing 3 C13010 1 Steering axle...

Page 32: ...2003 4 Flat washer M8 7 00000 1702 4 Lock nut M8 8 No spare part 1 Hex bolt M12x55 9 00000 2005 1 Flat washer M12 10 00000 1704 1 Lock nut M12 11 176 00231 000 1 Tie rod short assy 12 No spare part 1...

Page 33: ...31002 2 Floor mat 3 126 00081 000 2 Battery bumper pad 4 008 00000 301 1 Label Calypso 5 6 1001276 1 Holding elastic band 7 No spare part 1 Rivet pop 4 4 8 00000 2009 2 Flat washer M3 9 243001 1 Batte...

Page 34: ...rpan assy 4W 3 00000 3200 2 Screw M5x12 4 00000 1700 2 Lock nut M5 5 001 20020 005 1 Latch 6 00000 3218 3 Screw M4x12 7 00000 1705 3 Lock nut M4 8 114301 1 Front bumper angle 9 00000 4309 2 Hex bolt M...

Page 35: ...1 000 1 Motor 8K 2 101 00071 000 1 Motor 10K 3 108 00231 000 1 Brake 4 103 00141 000 2 Motor brush 5 104 00071 000 2 Mounting pad 6 4K1002 2 Transaxle key 100 00021 000 1 Transaxle assy 8K 100 00011 0...

Page 36: ...Washer M10 3 124 00091 000 1 Head light assy 4 00000 2201 2 Spring washer M5 5 00000 2001 2 Flat washer M5 6 No spare part 2 Plastic washer 7 00000 3200 2 Screw M5x12 8 C15003 1 Tilting connector 9 6B...

Page 37: ...m cover green 1 1003102 1 Console bottom cover silver 2 165 00071 000 1 Potentiometer assy 3 00000 3218 2 Screw M4x12 4 164 00072 000 1 PCB main board 5 No spare part 2 Screw M3x16 6 1001325 1 Horn 7...

Page 38: ...are part 2 Screw M6x20 12 00000 1701 5 Lock nut M6 13 330801 1 Front indicator assy left 14 330801 1 Front indicator assy right 15 00000 2204 2 Spring washer M10 16 00000 1703 2 Lock nut M10 17 C91101...

Page 39: ...ht support assy 5 See 020 1 Tilting tiller assy 6 00000 2003 1 Flat washer M8 3D 7 143101 1 Tilt lever 8 221001 1 Slide washer 9 132001 1 Slide nut 10 No spare part 2 Rear shroud pad 11 No spare part...

Page 40: ...19 3 Screw M4x16 4 See 018 1 Head light support assy 5 See 020 1 Tilting tiller assy 6 00000 2003 1 Flat washer M8 7 143101 1 Tilt lever 8 221001 1 Slide washer 9 132001 1 Slide nut 10 11 No spare par...

Page 41: ...Spare parts Version 2015v1 41 023 Basket support assy Pos Article number Units Description 1 C91102 1 Basket support 2 242003 1 Basket bracket pad...

Page 42: ...pare parts 42 Version 2015v1 024 Wig wag assy Pos Article number Units Description 1 C16001 1 Wig wag lever 2 9003092 1 Wig wag cap yellow 3 9003093 1 Wig wag cap green 4 No spare part 2 Set screw M5x...

Page 43: ...s Description 1 120139 1 Arm post 2 1 Hex bolt M6x40 3 00000 2002 2 Flat washer M6 4 No spare part 2 Plastic washer 5 00000 1701 1 Lock nut M6 6 C44003 1 Arm rest 7 232103 1 Arm rest pad 8 00000 2002...

Page 44: ...s Description 1 120139 1 Arm post 2 1 Hex bolt M6x40 3 00000 2002 2 Flat washer M6 4 No spare part 2 Plastic washer 5 00000 1701 1 Lock nut M6 6 C44003 1 Arm rest 7 232103 1 Arm rest pad 8 00000 2002...

Page 45: ...4 No spare part 2 Plastic washer 5 00000 2002 1 Flat washer M6 6 1 Hex bolt M6x40 7 00000 1701 1 Lock nut M6 8 234001 1 Lever pocket 9 10310 1 Seat 10 No spare part 1 Seat cloth 11 00000 4312 4 Screw...

Page 46: ...Spare parts 46 Version 2015v1 028 Seat post assy Pos Article number Units Description 1 C42003 1 Seat post 2 221601 1 Seat post bush...

Page 47: ...ption 1 214001 1 Front cover tiller red 1 052 00551 000 1 Front cover tiller green 1 1003103 1 Front cover tiller silver 2 321301 1 Cannon jack 055 00291 000 1 Charger harness 3 00000 3231 2 Screw M3x...

Page 48: ...9 1 Battery cover bleu 2 1001284 1 Window post 3 00000 2009 1 Flat washer M3 4 00000 3231 1 Screw M3x10 5 051 00031 000 2 Reflector 6 No spare part 1 Velcro loop 7 00001 1347 1 Label CE 8 No spare par...

Page 49: ...et 7 00000 3623 2 Screw M3x8 8 005 01200 000 1 Warning light control assy 9 322101 1 Head light switch assy 10 322001 1 Horn switch 11 165 00091 000 1 Speed control knob 12 322201 1 Key switch assy 13...

Page 50: ...uit breaker decal 6 No spare part 1 Label circuit breaker 7 No spare part 2 Velcro hook 8 008 00000 301 1 Sticker Calypso 9 10 11 No spare part 1 Label engage release 12 1001281 4 Rear light 24V 5W 13...

Page 51: ...Screw M3x16 6 See 030 1 Front cover tiller assy 7 214101 1 Rear cover tiller 8 See 029 1 Front cover tiller assy 9 No spare part 4 Plate nut M4 10 No spare part 6 Screw M4x12 11 See 028 1 Seat post as...

Page 52: ...t 4 Screw M3x16 6 See 030 1 Battery cover assy 7 214101 1 Rear cover tiller 8 See 029 1 Front cover tiller assy 9 No spare part 4 Plate nut M4 10 No spare part 6 Screw M4x12 11 See 028 1 Seat post ass...

Page 53: ...er Units Description 1 No spare part 1 Part case 2 No spare part 2 PE bag 3 1008998 1 Arm rest assy left 4 1008999 1 Arm rest assy right 5 1001372 2 Key 6 229001 2 Thumb screw 7 242002 2 Battery pad 8...

Page 54: ...tic washer 5 00000 2002 1 Flat washer M6 6 No spare part 1 Hex bolt M6x40 7 00000 1701 1 Nut M6 8 234001 1 Lever pocket 9 221601 1 Seat post bush 10 C42003 1 Seat post Captain seat 9001495 1 Seat post...

Page 55: ...Page Drawing Position Changes Page Drawing Position Changes 8 Updated warranty text 25 7 5 12 Deleted article number Hex bolt M6x40 Deleted article number 1003398 Controller Solo 60A 9 3 Deleted arti...

Page 56: ......

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