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User Manual RCx-AC-xxxAx-8.09 

 

 

 

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www.hanbayinc.com | 1 800 315 4461      

Rev.2021.11                                                                                                                                                                            [email protected] 

Signal Loss and Calibration 

 

1. 

For actuators that are not connected to a UPS

 (Uninterruptible Power Supply), the loss of signal 

will be simultaneous with power loss. Consequently, the actuator will not be able to move anywhere. 
In the shutdown process, the actual position is automatically saved to the internal EEPROM. [This 
saving of the position only happens for min. 18 VDC supplies]

 

When power is restored, the actuator 

will “know” its location and will simply start to follow the signal as received. 

 

IF YOU HAVE TO

 turn the actuator manually when its power is turned off, it will lose its 

position, and it will need to be re-zeroed (as described in sub-section 3). 

 
 

2. 

For actuators that are connected to a UPS

 the behavior on signal loss can be set as follows: 

 

Normal position of DIP 9: OFF 

With DIP 9 in the off position, the actuator will ignore the signal if it is lost (i.e.: if the signal falls below 
0.700 V or 2.80 mA) and simply remain in its current position. 

Note:

 if the sensing resistor R66 is removed (for 1-5 V input signals), we recommend placing a 10K 

resistor between signal and signal GND. 

 

Predetermined signal loss position DIP 9: ON 

With DIP 9 in the on position, the actuator will move to a predetermined position when the signal is 
lost (i.e.: if the signal falls below 2.80 mA or 0.700 V). 

 

Setting of the predetermined signal loss position: 
a.- 

turn DIP 9 to the “off” position 

b.- 

re-zero the actuator by sending and holding an input signal between  
2.80 and 4.16 mA (0.700 and 1.04 V) wait until the device is re-zeroed, (i.e.: valve is closed) 

c.- 

by varying the input signal, move the actuator to the position that is going to be the 
predetermined signal loss position. 

d.-  

switch DIP 9 to the “on” position. The current actuator position will be saved as the default 
signal loss position. (The default signal position is an absolute actuator position, not a signal 
value.) 

 
 

3. 

Re-zeroing the actuator and initiating calibration routine:

 

The actuator will re-zero when the input signal is between 2.80 and 4.16 mA (0.700V and 1.04 V). It 
will turn clockwise until the actuator has reached the fully closed position of the valve. 

 

If the valve is removed for any reason, the calibration routine must be initiated on the 
actuator manually. 

This is done by toggling DIP 12 (switch position, then back to the original 

position) while the actuator is powered. This will prevent damage to the valve. 

 

If you need to re-zero in the opposite direction

 (i.e.: for pressure regulators, which typically go to 

the “top” fully open position at 4 mA) change the setting of DIP 12 and cycle power. 

 
 

4. 

Feedback calibration: 

[

RCx-AC-xxxAF model actuators only]

 

The current feedback will be calibrated from the factory.  

To re-calibrate the feedback: 

a.- 

Turn off the actuator and disconnect the feedback and input signals.  If possible, remove the 
actuator from the valve. 

b.- 

Connect the feedback signal to the signal input. Also connect the power and signal grounds. 

c.- 

P

ower up the actuator with this “signal loop-back” setup. 

d.- 

Short SP1. It will automatically run a special routine to calibrate the feedback signal to the 
signal input. The whole process takes about 1.5 seconds. 

e.- 

Turn off the power and reconnect the actuator as normal. 

Summary of Contents for RC-AC Series

Page 1: ...2 Wiring 2 Wiring for Explosion Proof Actuators 2 Wiring for Non Explosion Proof actuators 3 Power Supply and Current Draw 4 Control Signal and Feedback 5 OPERATION 6 DIP Switches 6 Controlling the A...

Page 2: ...ocation should be installed by qualified personnel in accordance with site and local requirements The actuator comes standard with a FNPT thread cable entry See p 13 for location of FNPT housing acces...

Page 3: ...h crimp connector see p 4 5 Pre wired to transformer Connect neutral wire to loose white cable with crimp connector see p 4 4 Feedback signal 4 20 mA 3 Not connected 2 Isolated input signal gnd 1 Isol...

Page 4: ...ll range from minimum 10 mA to maximum 1 5 A while the actuator is active When not moving the actuator draws approx 5 mA AC power is connected to the WHITE BLACK wires with crimp connectors WM18225 DN...

Page 5: ...he actuator 4 20 mA output is internally supplying the signal current and can drive sufficient voltage for any sensing resistor of up to 250 ohms The potential of the external GND after the sensing re...

Page 6: ...p 8 for relation between positions of the DIP switches and number of turns Example Turning on DIP 6 adds four turns turning on DIP 8 adds one turn If both DIP 6 and 8 are on then the total turns of t...

Page 7: ...tween 1 and 31 turns to represent the full signal range of 4 20 mA Check in the table below 1 On 0 Off Total Turns Dip4 0 DIP 5 DIP 6 DIP 7 DIP 8 reserved 0 0 0 0 1 0 0 0 1 2 0 0 1 0 3 0 0 1 1 4 0 1 0...

Page 8: ...ly double the power set by DIP 10 and DIP 11 up to 100 power This pull out function is always enabled Speed and Torque Details The maximum speed of the actuator can be set by using the first two posit...

Page 9: ...vide torque values by 3 To convert in lbs to Nm divide by 9 RCH AC xxxAx Actuators Speed Torque DIP 1 DIP 2 Time for 1 turn sec DIP 10 DIP 11 Seating Torque in lbs Operating torque is 100 OFF OFF 90 O...

Page 10: ...ut signal between 2 80 and 4 16 mA 0 700 and 1 04 V wait until the device is re zeroed i e valve is closed c by varying the input signal move the actuator to the position that is going to be the prede...

Page 11: ...anually If the valve is moved with the manual override when its power is turned off it will lose its position and it will need to be re zeroed as described in the Signal Loss and Calibration section T...

Page 12: ...RCx AC BxxAx IECEX Standards Editions IEC 60079 0 2017 7th Edition IEC 60079 1 2014 7th Edition Serial number will be engraved on the lid CSA Standards Class I Div 1 Groups B C D T6 Class II Groups E...

Page 13: ...User Manual RCx AC xxxAx 8 09 Page 13 of 17 www hanbayinc com 1 800 315 4461 Rev 2021 11 hanbaysales hanbayinc com ACTUATOR DIMENSIONS RCJ RCL RCM AC xxxAx models...

Page 14: ...User Manual RCx AC xxxAx 8 09 Page 14 of 17 www hanbayinc com 1 800 315 4461 Rev 2021 11 hanbaysales hanbayinc com RCH AC xxxAx model...

Page 15: ...User Manual RCx AC xxxAx 8 09 Page 15 of 17 www hanbayinc com 1 800 315 4461 Rev 2021 11 hanbaysales hanbayinc com RCF AC xxxAx models...

Page 16: ...User Manual RCx AC xxxAx 8 09 Page 16 of 17 www hanbayinc com 1 800 315 4461 Rev 2021 11 hanbaysales hanbayinc com PART NUMBER BREAKDOWN Full Hanbay Part Number...

Page 17: ...r Part Number Refer to part number breakdown for available options Ex proof Certification Info on ex proof ratings and installation instructions Actuator Serial Number This serial number is unique for...

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