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User Manual MCx-B-xxxAx-8.09 

 

 

 

Page 9 of 13

                                                                                                                         

www.hanbayinc.com | 1 800 315 4461      

Rev.2021.7                                                                                                                                                                              [email protected] 

Signal Loss and Calibration 

 

1.  In the event of a power loss, the 

battery fail-safe

 model will move to its designated fail-position. This 

position is programmed at the factory (based on user request) and cannot be changed in the field. 

 

IF YOU HAVE TO

 turn the actuator manually when its power is turned off, it will lose its 

position, and it will need to be re-zeroed (as described in sub-section 3). 
 

 

2.  The behavior on signal loss can be set as follows: 

 

Normal position of DIP 9: OFF 

With DIP 9 in the off position, the actuator will ignore the signal if it is lost (i.e.: if the signal falls below 
0.700 V or 2.80 mA) and simply remain in its current position. 

 

Predetermined signal loss position DIP 9: ON 

With DIP 9 in the on position, the actuator will move to a predetermined position when the signal is 
lost (i.e.: if the signal falls below 2.80 mA or 0.700 V). 

 

Setting of the predetermined signal loss position: 
a.- 

turn DIP 9 to the “off” position 

b.- 

re-zero the actuator by sending and holding an input signal between  
2.80 and 4.16 mA (0.700 and 1.04 V) wait until the device is re-zeroed, (i.e.: valve is closed) 

c.- 

by varying the input signal, move the actuator to the position that is going to be the 
predetermined signal loss position. 

d.-  

switch DIP 9 to the “on” position. The current actuator position will be saved as the default 
signal loss position. (The default signal position is an absolute actuator position. i.e.: not a 
signal value.) 

 
 

3. 

Re-zeroing the actuator and initiating calibration routine:

 

The actuator will re-zero when the input signal is between 2.80 and 4.16 mA (0.700 and 1.04 V). It 
will turn clockwise until the actuator has reached the fully closed position of the valve. 
 

If the valve is removed for any reason, the calibration routine must be initiated on the 
actuator manually. 

This is done by toggling DIP 12 (switch position, then back to the original 

position) while the actuator is powered. This will prevent damage to the valve. 

 
If you need to re-zero in the opposite direction

 (i.e.: for pressure regulators, which typically go to 

the “top” fully open position at 4 mA) change the setting of DIP 12 and cycle power. 
Remember to 

wait 2 minutes before restoring the power

, to allow the battery board to shut down 

after moving to the fail-safe position. 

 
 

4. 

Feedback calibration: 

[

RCx-B-xxxAF model actuators only]

 

The current feedback will be calibrated from the factory. 

 
To re-calibrate the feedback:

 

a.- 

Turn off the actuator and 

wait 2 minutes

 to allow the battery board to shut down after 

moving to the fail-safe position. Then disconnect the feedback and input signals. If possible, 
remove the actuator from the valve. 

b.- 

Connect the feedback signal to the signal input. Also connect the power and signal grounds. 

c.- 

P

ower up the actuator with this “signal loop-back” setup. 

d.- 

Short SP1. It will automatically run a special routine to calibrate the feedback signal to the 
signal input. The whole process takes about 1.5 seconds. 

e.- 

turn off the power and reconnect the actuator as normal. 

Summary of Contents for MC A 8.09 Series

Page 1: ...g 2 Wiring 2 Power Supply and Current Draw 3 Control Signal and Feedback 4 OPERATION 5 DIP switches 5 Controlling the Actuator 5 Changing the number of turns 6 Torque Settings 7 Speed and Torque Detai...

Page 2: ...bing is minimum dia stainless Wiring The actuator comes standard with a Turck 5 position connector and a 20 cable with plug Cut the cable to the length required and then connect according to the follo...

Page 3: ...or draws approx 50 mA Pin Function 6 Already Connected to battery board Connect 24 VDC wire to loose red cable with crimp connector 5 Already Connected to battery board Connect power ground wire to lo...

Page 4: ...ctuator 4 20 mA output is internally supplying the signal current and can drive sufficient voltage for any sensing resistor of up to 250 ohms The potential of the external GND after the sensing resist...

Page 5: ...the actuator would be five 9 Signal loss See p 8 10 11 Seating Torque Set how much torque the actuator exerts on the valve lever during the calibration finding valve seat procedure See p 7 12 Directi...

Page 6: ...0 0 1 0 0 0 1 2 0 0 1 0 3 0 0 1 1 4 0 1 0 0 5 0 1 0 1 6 0 1 1 0 7 0 1 1 1 8 1 0 0 0 9 1 0 0 1 10 1 0 1 0 11 1 0 1 1 12 1 1 0 0 13 1 1 0 1 14 1 1 1 0 15 1 1 1 1 WARNING Be sure that the number of turns...

Page 7: ...two positions of the DIP switch selector As a result of this setting the actuator will limit the maximum speed The tables below show the time required to complete one turn The seating torque depends...

Page 8: ...que in lbs Operating torque is 100 OFF OFF 161 OFF OFF 230 OFF ON 77 OFF ON 380 ON OFF 49 ON OFF 720 ON ON 28 ON ON 915 To convert in lbs to Nm divide by 9 The MCH model is not available with battery...

Page 9: ...sition The default signal position is an absolute actuator position i e not a signal value 3 Re zeroing the actuator and initiating calibration routine The actuator will re zero when the input signal...

Page 10: ...ital potentiometer will monitor the position of the valve during this fail safe operation 2 Once the valve has reached its fail safe position and after about one minute the P1 processor will go into s...

Page 11: ...User Manual MCx B xxxAx 8 09 Page 11 of 13 www hanbayinc com 1 800 315 4461 Rev 2021 7 hanbaysales hanbayinc com ACTUATOR DIMENSIONS MCJ MCL MCM B xxxAx models MCF B xxxAx models...

Page 12: ...User Manual MCx B xxxAx 8 09 Page 12 of 13 www hanbayinc com 1 800 315 4461 Rev 2021 7 hanbaysales hanbayinc com PART NUMBER BREAKDOWN Full Hanbay Part Number...

Page 13: ...19 Px 10 3 Actuator Part Number Refer to part number breakdown for available options QR Code Scan this QR code for a direct link to the user manual for your unit Actuator Serial Number This serial num...

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