HAMTRONICS REP-200 Installation, Maintenance & Operation Manual Download Page 8

©1999  Hamtronics, Inc.; Hilton NY; USA.  All rights reserved.  Hamtronics is a registered trademark.    Revised: 4/29/04 

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than 80 dB isolation is needed 
because the noise must be below the 
received signal strength by a margin 
great enough so it won't be heard at 
all.   

The above calculations assume 

that everything remains perfectly 
tuned.  In actual practice, the 
antenna system and duplexer are 
certain to drift a bit from optimum 
tuning; so a little safety margin 
should be added.  Also note that an 
additional dB of isolation will be re-
quired for each dB you increase the 
transmitter output if you add a high 
power amplifier to the repeater. 

 

Checking Repeater for Desense. 

To ensure that the repeater has no 

intrinsic desense, welded rf tight com-
partment shields are used, and 
feedthrough capacitors and ferrite 
beads are in line with all signal lines 
which could carry rf between 
compartments. 

It is fairly easy to check out the 

Repeater so that, in your own mind, 
you know that any desense problem is 
external to the repeater. 

With double-shielded coax, 

connect the receiver to a good signal 
generator, and connect the 
transmitter to a shielded dummy load.  
You can simulate a received signal 
with the signal generator and verify 
that there is no cross-talk in the 
repeater itself by checking the re-
peater sensitivity with the transmitter 
both on and off, using the transmit 
inhibit touch tone command.  There 
should be no noticeable change in 
sensitivity with transmitter on or off. 

 

Intermod. 

Intermodulation is indicated by the 

reception of an unwanted signal on 
the repeater receiver, one that clearly 
did not originate on the repeater 
frequency.  Intermod can usually be 
identified by the type of conversations 
taking place.  The intermod signal 
sometimes sounds distorted or off 
frequency.  Another intermod 
characteristic is the presence of some 
signal which periodically causes the 
repeater to latch up.  Intermod 
interference can be weak or strong, 
even to the point of covering up local 
wanted signals. 

Intermod is caused by two strong 

signals mixing in a non-linear circuit 
producing a third interfering signal.  
The non-linear circuit could be a cor-
roded antenna connector, the trans-
mitter output stage, or the receiver 

front end. 

The most common form of inter-

mod is a strong signal doubling in the 
repeater receiver's mixer and mixing 
with a second signal to produce a 
product that is on or near the repeater 
receive frequency. 

This interference is called third-

order intermod.  The relationship 
between its frequency and that of the 
unwanted signals forming it is F

IM

 = 

2F

1

-F

2

 where F

1

 and F

2

 are the 

frequencies of the two signals. 

Since the repeater transmitter 

usually is the strongest signal, it is 
more likely to double in the receiver 
mixer and cause a 3rd order intermod 
product with another strong in-band 
signal.  This type of intermod is 
characterized by a signal on the 
receiver after repeater key-up locks 
repeater up and stopping when trans-
mitter is turned off.  Note this 
intermod never keys repeater itself but 
only occurs after someone keys up the 
repeater. 

Cure for this type of intermod can 

be increasing isolation between the 
transmitter and receiver.  This could 
be accomplished by further separation 
of transmit and receive antennas, 
installing a better duplexer, or 
additional filtering in the receive line 
with a front-end crystal filter or a 
cavity. 

Intermod also can be caused by 

two strong signals from nearby 
transmitters mixing in the repeater 
receiver mixer.  With this type of 
interference, the signal will key up the 
repeater.  The cure for this is adding a 
helical resonator, a bandpass cavity, 
or a crystal filter; or by using a 
bandpass/bandreject duplexer. 

Intermod also can occur in a 

transmitter output stage.  The output 
stage may be that of the repeater 
transmitter or a nearby transmitter.  
Usually, the frequency doubled is the 
transmitter's output frequency, which, 
together with an external signal 
picked up by the transmitter antenna, 
forms a 3rd order intermod product.  
The local signals causing the intermod 
need to be quite strong due to the lack 
of gain in the transmitter's output 
stage. 

Since this intermod product is 

formed outside the receiver and is 
within the receive bandpass, it can't 
be filtered out in the receive antenna 
line.  This type of interference can be 
eliminated by installing a circulator in 
the interfering transmitter's antenna 
line.  A circulator allows power to pass 

in only one direction.  This will 
prevent signals external to the 
transmitter from reaching its output 
stage. 

Finding the cause of intermod can 

be a confusing, frustrating, and 
difficult job.  The fact that intermod 
occurs is not necessarily the fault of 
the repeater.  Every consideration has 
been given in design of the REP-200 
Repeater for intermod and desense, 
e.g., helical resonators, 8-pole crystal 
filter, rf-tight compartment shields, 
feedthrough capacitors, etc. 

 

Remember, intermod is the result of 
two signals present in some non-
linear device.  The cure is simply to 
remove one of the interfering signals. 

Other sources of information on re-

peaters and repeater problems is 
available from several ARRL 
publications. 

 

Coax Cables. 

High quality coaxial cable is an ab-

solute requirement for proper repeater 
operation.  For short runs, a good 
quality RG-8/u is suitable.  Low-loss 
hardline is preferred for long runs or 
uhf frequencies.  All antenna 
connections must be thoroughly 
waterproofed.   

In installations with a duplexer, 

double shielded coax, such as RG-
214/u, must be used between the 
repeater and the duplexer.  Regular 
single shielded coax can be used from 
duplexer to antenna. 

If separate antennas are used for 

receive and transmit, the cables 
should be separated throughout their 
run by 6 to 12 inches.  Double 
shielded coax or hard line is required 
to prevent leakage from the transmit 
cable into the receive cable. 

 

Frequency Stability. 

Because even at room 

temperature, the transmitter 
compartment changes temperature 
with use, we recommend the crystal 
oven option for any crystal controlled 
transmitter, especially on uhf or 900 
MHz 

 

COR-5 Controller Module. 

Having read the Theory of Opera-

tion, you have a good understanding 
of how the circuits work.  The best 
way to troubleshoot is to trace signals 
from stage to stage to check the 
operation of each circuit, starting with 
the function you believe is not 
working properly. 

Summary of Contents for REP-200

Page 1: ... 17 Courtesy Beep Type 17 Time Out Timer 17 TEST FEATURES 17 REBOOTING COMPUTER 17 AUXILIARY CONTROL OF EXTERNAL CIRCUITS 17 REGISTRATION 18 COPYRIGHTS 18 OBTAINING A NEW EPROM 18 COR 5 BOARD PARTS LIST 18 PARTS LOCATION SCHEMATIC DIAGRAMS 19 PLEASE READ THIS NOW Before you unpack the repeater Take a minute to note how the unit is packed If you should ever need to return the unit for service at so...

Page 2: ...that many users objected to the weak carrier on the air when the repeater was not in use so we stopped making repeaters this way as the default keying option Shielding It is important with frequency synthesizers to avoid getting even small amounts of rf from output stages of a transmitter back into the vco or synthesizer chip Such unwanted feedback can prevent the synthesizer from properly locking...

Page 3: ...he monitor speaker J1 J2 dc power input J3 J4 auxiliary receiver COS and audio J5 J6 and phone line J7 J8 There also is a single terminal for the alarm input J9 The mating plugs for these terminals are supplied They are installed on the wires by crimping the lugs over the stripped end of the wire Other connections for auxiliary control wires CTCSS Defeat and Voice ID Trip E7 E8 and RAM backup powe...

Page 4: ...Auxiliary Receiver Push on terminals J5 and J6 provide COS and audio connections for an auxiliary receiver either as a second input receiver or to cross link two repeaters Touch tone commands control when the receiver is active in the repeater The aux receiver may also be used simply as a control link a secondary channel on which to send touch tone commands for control of the repeater in which cas...

Page 5: ...l for complete procedure THEORY OF OPERATION General Theory of operation of the trans mitter and receiver modules is covered in their own separate instruction manuals Following is a discussion of the COR 5 Controller Module organized by function Microcomputer controllers always look like there isn t much to them be cause most of the complexity is in the firmware inside the EPROM instead of in the ...

Page 6: ...nd pulse to the reset line on the 6803 thereby restarting it CR5 is feedback for the multivibrator to completely discharge C27 once U4 pin 4 goes low so the timer is reset to zero Audio Circuits The circuitry at the top of schematic sheet 2 involves cos and audio input signals from the main and auxiliary receiver processed to provide audio outputs to the exciter and touch tone decoder chip and a C...

Page 7: ...resistor R42 providing the current and C31 acting as an rf bypass Power Supply Circuits Refer to the bottom of schematic sheet 3 Operating power for the re peater enters the controller board at J3 J4 A fuse in this path provides protection mainly for the traces on the pc board and fire protection CR7 provides protection against reverse voltage transients In the event that the actual power supply i...

Page 8: ...er Cure for this type of intermod can be increasing isolation between the transmitter and receiver This could be accomplished by further separation of transmit and receive antennas installing a better duplexer or additional filtering in the receive line with a front end crystal filter or a cavity Intermod also can be caused by two strong signals from nearby transmitters mixing in the repeater rece...

Page 9: ...e transients It is always a risk but if a short circuit occurs hopefully the fuse will blow before any damage to the wiring or pc board occurs If it is necessary to change the fuse unsolder the old one from the top of the board and replace it with a new 7 amp type GJV pigtail fuse If you can t find one you can solder your own leads to the end of a regular type AGC plug in fuse MAINTENANCE CAUTION ...

Page 10: ...he mic gain pot in the exciter is used to set the autopatch gain and the repeat audio and tone level pots on the controller are used to set normal repeat audio levels Any change to the pots in the exciter require that the pots on the controller be reset afterwards FCC INFORMATION This device has also been granted a registration number by the Federal Communications Commission under part 68 rules an...

Page 11: ...NITOR VOLUME control sets the level of audio to the external monitor speaker if one is used To conserve space and allow a low profile chassis and panel design the REP 200 has provision to drive a local 8 ohm speaker but has no built in speaker We offer a low cost 3 x 5 oval speaker as an option if you don t already have one There are push on terminals on the controller board for connection of this...

Page 12: ...nalyzes the digits you sent Note that the computer will not ac cept any new commands until it finishes analyzing the previous one you sent and finishes the rest of a complete program cycle which involves many other aspects of repeater operation This normally takes 2 to 3 seconds If you try to send a command before then the computer will ignore it because the input buffer is still loaded with the p...

Page 13: ...s mode the owner must enter his password and then the code to turn on open access autopatch Making Phone Calls To make a phone call from a mobile or portable transceiver key the transmitter and send the digits on the tone pad required to activate the autopatch Be careful not to hold the last digit too long because any tones present when the phone line is connected will be counted by the phone exch...

Page 14: ...ates the toll call allow function with a touch tone command using his password or had the repeater programmed when made to default in the toll call allow mode then the computer in the repeater automatically disconnects the phone line if a user dials a 0 or 1 or any other restricted digit as the first digit of a phone call The autopatch can be programmed when we burn the eprom to restrict certain u...

Page 15: ...ose access immediately User TT Control Inhibit The user controls INHIBIT function allows the owner to prevent users from using commands they normally are allowed i e autopatch on off and Touch Tone Repeater Access open close which are the only commands allowed to general users The user controls ALLOW command restores normal control Both com mands require the owner enable command password to have b...

Page 16: ...st to let them reset the alarm in case it is tripped There is no harm done in leaving the courtesy beep in the alarm condition until you have a chance to discover that the alarm has been tripped and reset it yourself The alarm circuit has a memory of sorts Once the alarm has sounded it will not sound again until after it is re set However if the alarm is tripped more than once it will sound again ...

Page 17: ... them at the factory and thought they might be helpful The test cw command forces the cwid When you use this command remember that since the owner command password is disabled whenever the cwid runs you will need to re send the owner command enable password again before you can make further changes requiring the password The test carrier command locks the transmitter on the air for a period of 10 ...

Page 18: ...r the parameters to be burned into your EPROM you may find that you would like to make some changes at some time We would like to make it as easy as possible for you to order a new EPROM and although it is very time consuming for us to do we try to charge as little as possible knowing that we don t need to necessarily cover all of our cost on support for a product such as the REP 200 We also know ...

Page 19: ... R39 680 ohms R40 680K R41 100K R42 27K S1 SPST toggle switch T1 600 600 ohm transformer Caution Most of the IC s are static sensitive Use suitable precautions U1 MC 6803P microcontroller or HD 6303RP CMOS U2 G8870P DTMF Decoder U3 74HC00 quad NAND gate U4 74HC02 quad NOR gate U5 74HC373 Multiplexer U6 2732A or 27C32 EPROM U7 LM 324 quad op amp U8 4066B quad analog switch U9 4N33 or 4N26 optocoupl...

Page 20: ... 1999 Hamtronics Inc Hilton NY USA All rights reserved Hamtronics is a registered trademark Revised 4 29 04 Page 20 ...

Page 21: ... 1999 Hamtronics Inc Hilton NY USA All rights reserved Hamtronics is a registered trademark Revised 4 29 04 Page 21 ...

Page 22: ... 1999 Hamtronics Inc Hilton NY USA All rights reserved Hamtronics is a registered trademark Revised 4 29 04 Page 22 ...

Page 23: ... 1999 Hamtronics Inc Hilton NY USA All rights reserved Hamtronics is a registered trademark Revised 4 29 04 Page 23 ...

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