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©2005 Hamtronics, Inc.; Hilton NY; USA.  All rights reserved.  Hamtronics is a registered trademark.    Revised: 5/17/05

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c.  0.380 - 0.320 = .060 MHz re-

mainder.  Turn on switch #8 and 
switch #9, which have values of .040 
and .020, respectively, which adds up 
to the remainder of .060 MHz.  

Note 

that when the remainder gets down 
into the double digit range, it is very 
easy to visualize turning on multiple 
switch sections to satisfy the entire 
remainder, such as we just did. 

d. When we finished, we had 

turned on switch sections 2, 5, 8, and 
9. 

Note:  

Dip switch information is 

read by the synthesizer only when 
power is first applied.  If switch set-
tings are changed, turn the power off 
and on again. 

Shortcut --- 

If you have access to the internet, 

our website has a long table of num-
bers which gives the equivalent binary 
number settings for every possible 
frequency.  We couldn’t print it here 
because it takes many printed pages 
of space.  Surf to our website at 

www.hamtronics.com

 and look for Dip 

Switch Freq Programming for R302 
under Reference Info near the bottom 
of the Table of Contents.  Look up the 
frequency, and it will give you all the 
binary switch settings.   

Tricks --- 

Although most users will set up 

the Receiver on a single frequency and 
perhaps never change it, there may be 
applications where you want to 
change between two or more nearby 
frequencies.  In such cases, it is help-
ful to note the switch settings for the 
lowest of the frequencies and simply 
which of the lower value switch sec-
tions to turn on to raise the frequency 
to the higher channels.  E.g., to 
change from 146.790 to 146.820, note 
that you need to turn on switch sec-
tions to add 30 kHz to the setting for 
146.790.  It is not necessary to recal-
culate the whole range of settings.   

ALIGNMENT. 

General Procedure. 

A complete alignment is needed 

whenever the frequency is changed by 

more than about 1 MHz.  Alignment 
ensures that the frequency synthe-
sizer is optimized at the center of the 
vco range and that all stages are 
tuned to resonance. 

Equipment needed for alignment is 

a sensitive dc voltmeter, a stable and 
accurate signal generator for the 
channel frequency, and a regulated 
13.6Vdc power supply with a 0-200 
mA meter internally or externally con-
nected in the supply line. 

The slug tuned coils in the Re-

ceiver should be adjusted with the 
proper .062" square tuning tool to 
avoid cracking the powdered iron 
slugs.  Variable capacitors should be 
adjusted with a plastic tool having a 
small metal bit.  (See A28 and A2 
tools in catalog.)  All variable capaci-
tors should be set to the center of 
their range.  Turn them 90° if they 
have not previously been aligned (ex-
cept on the optional TCXO). 

Note:

  Meter indications used as 

references are typical but may vary 
widely due to many factors not related 
to  performance,  such  as  type  of  meter 
and circuit tolerances.  Typical test 
point indications are for the 144 MHz 
band unit and may differ for other 
bands. 

a.  Set the SQUELCH pot fully 

counterclockwise and the VOLUME 
pot just a little clockwise. 

b. Connect speaker and +13.6 

Vdc. You should hear white noise.  

c.  Set dip switches for desired 

frequency. 

d.  Connect voltmeter to TP1.  Ad-

just vco coil L1 for +2.0Vdc.  (Al-
though the vco will operate over a 
wide range of tuning voltages from 
about 0.5V to 4.5V, operation is opti-
mum if the vco is adjusted to 2.0V.) 

e.  Connect voltmeter to TP2.  Ad-

just buffer coil L3 for a peak, typically 
about +0.35V. 

f.  Connect stable signal gener-

ator to TP-3.  Set generator to exactly 
10.7000 MHz.  Use a frequency 
counter or synthesized signal genera-
tor.  Set level just high enough for full 
quieting.  At 1 uV, you should notice 
some quieting, but you need some-
thing near full quieting for the test 
(about 20µV). 

g.  Connect dc voltmeter to Dis-

criminator terminal E4.  Adjust dis-
criminator transformer T2 for 
+3.3Vdc. 

0

 

Be careful not to turn the slug 

tight against either the top or bottom 
because the winding of the transformer 
can be broken.  The tuning response is 
an S-curve; so if you turn the slug sev-
eral turns, you may think you are go-
ing in the proper direction even though 

you are tuning further away from cen-
ter frequency. 

 

 

h.  Connect signal generator to J1 

using a coax cable with RCA plug.  
Adjust signal generator to exact chan-
nel frequency, and turn output level 
up fairly high (about 1000µV). Adjust 
frequency trimmer in TCXO to net the 
crystal to channel frequency, indi-
cated by +3.3Vdc at E4.   

Note:

  There are two methods of 

adjusting the mixer and front end.  
One is to use a voltmeter with test 
point TP-4.  The voltage at this point 
is proportional to the amount of noise 
detected in the squelch circuit; so it 
gives an indication of the quieting of 
the receiver. With SQUELCH control 
fully ccw, the dc voltage at TP-4 varies 
from -0.5 Vdc with no signal (full 
noise) to +1 Vdc with full quieting sig-
nal. 

The other method is to use a regu-

lar professional SINAD meter and a 
tone modulated signal.   

In either case, a weak to moderate 

signal is required to observe any 
change in noise.  If the signal is too 
strong, there will be no change in the 
reading as tuning progresses; so keep 
the signal generator turned down as 
receiver sensitivity increases during 
tuning.   

If you use TP-4 with a voltmeter, 

the signal can be modulated or un-
modulated.  If you use a SINAD meter, 
the standard method is a 1000 Hz 
tone with 3 kHz deviation. 

i.  Connect fet dc voltmeter to 

TP4.  Set signal generator for relatively 
weak signal, one which shows some 
change in the dc voltage indication at 
TP4.  Alternately peak RF amplifier 
and mixer coils L4-L8 until no further 
improvement can be made.   

When properly tuned, sensitivity 

should be about 0.15 to 0.2µV for 12 
dB SINAD. 

Table 2.  Frequency Settings 

 

Device Frequency 

Weight 

 Switch 

#1 

5.120 

MHz 

 Switch 

#2 

2.560 

MHz 

 Switch 

#3 

1.280 

MHz 

 Switch 

#4 

640 

kHz 

 Switch 

#5 

320 

kHz 

 Switch 

#6 

160 

kHz 

 

Switch #7 

80 kHz 

 

Switch #8 

40 kHz 

 

Switch #9 

20 kHz 

 

Switch #10 

10 kHz 

 Switch 

#11 

kHz 

Table 3.  My Switch Settings 

 
Frequency:                                          MHz 
 

Switch Sections Turned On:  (circle) 
 

 1     2     3     4     5     6     7     8     9    10   11 

 

+3.3Vdc

Figure 1.  Discriminator tuning curve.

Summary of Contents for R302 Series

Page 1: ...an be attached to a connector or feedthrough capaci tors used on the cabinet in which it is installed Be very careful not to route the wiring near the components on the left hand side of the board which contains sensitive loop filter and vco circuits which could pick up noise from the wiring Power Connections The receiver operates on 13 6 Vdc at about 200 mA peak with full audio Current drain with...

Page 2: ...criminator is properly adjusted Do this by connecting a dc voltmeter to E4 Connect a signal generator set for 10 700 MHz to TP3 and set the level for a relatively strong signal so there is very little white noise Adjust dis criminator coil T2 for 3 3Vdc Then reconnect the signal generator to an tenna connector J1 and set it for the precise channel frequency You can also use a strong signal on the ...

Page 3: ...ands a Set the SQUELCH pot fully counterclockwise and the VOLUME pot just a little clockwise b Connect speaker and 13 6 Vdc You should hear white noise c Set dip switches for desired frequency d Connect voltmeter to TP1 Ad just vco coil L1 for 2 0Vdc Al though the vco will operate over a wide range of tuning voltages from about 0 5V to 4 5V operation is opti mum if the vco is adjusted to 2 0V e Co...

Page 4: ...nthe sizer are applied to synthesizer U2 by microcontroller U1 Everything the synthesizer needs to know about the band division schemes reference fre quency and oscillator options is gen erated by the controller Information about the base frequency of the band the receiver is to operate on and the channel within that band is calculated in the controller based on information programmed in the eprom...

Page 5: ...ole board will be installed in a shielded enclosure so we elected to keep the size small by not using a separate shield on the vco However this means that you must use care to keep wiring away from the vco circuit at the right side of the board Having the board in a metal enclosure will shield these sensitive circuits from flo rescent lights and other strong sources of noise Because the frequency ...

Page 6: ...no to 1 Vdc full quieting E4 Freq Varies with frequency of input signal Voltage at this point normally is ad justed for 3 3Vdc with a signal exactly on fre quency Can vary a little without being a problem Table 5 Typical Xstr DC Voltages Xstr Stage E S B G1 C D G2 Q1 vco 1 3 2 0 6 5 Q2 buffer 0 0 7 4 5 Q3 dc filter 6 8 7 4 7 6 Q4 RF ampl 0 0 7 5 3 8 Q5 Mixer 0 0 7 6 0 Q6 sq open 0 0 8 sq closed 0 ...

Page 7: ...atched set of 4 FL5 455kHz ceramic filter J1 RCA Jack L2 0 33µH RF choke red sil orn orn L3 L8 2 t slug tuned red L9 0 33µH RF choke red sil orn orn Q1 Q2 MSC3130 Q3 MMBT3904 Q4 Q5 BF998 MOS FET Q6 MMBT3904 R1 180Ω R2 2 2K R3 2 Meg R4 27Ω R5 10K R6 47K R7 R8 2 2K R9 10K R10 6 8K R11 3 9K R12 180Ω R13 47Ω R14 15K R15 470Ω R16 3 9meg R17 R18 100K R19 47K R20 330K R21 15K R22 47K R23 100K panel mount...

Page 8: ... 2005 Hamtronics Inc Hilton NY USA All rights reserved Hamtronics is a registered trademark Revised 5 17 05 Page 8 ...

Page 9: ... 2005 Hamtronics Inc Hilton NY USA All rights reserved Hamtronics is a registered trademark Revised 5 17 05 Page 9 ...

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