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Routine Cleaning and Maintenance

The following list of components should be inspected and maintained routinely to ensure that the appliance 

is operating at its optimum and giving you excellent heat value. The appliance, flue gas connector and 

the chimney flue require regular cleaning. Check them for blockage prior to re-lighting after a prolonged 

shut down period.

Check the Burn Pot Liner DAILY

Weekly

Bi-annually or 2 Tons of Fuel

Burn Pot and Liner - Empty

Exhaust Vent

Agitator

Fresh Air Intake Tube

Heat Exchanger Tubes

Blower Mechanisms

Door Glass

Heat Exchanger Tubes

Ash Pan and Door Gaskets

Behind Firebox Liners

Inside Firebox

All Hinges

Door Latch

Post Season Clean-up

BURNER POT AND LINER

 (Checked Daily/Emptied Weekly)

This is the ‘pot’ where the pellets are burned. 

Only clean when the unit is cold.

Note: If, after long periods of burning, the fire continually builds up and overflows the burn pot or there 

is a build up of clinkers, this is an indication that the pellet fuel quality is poor or the stove may need 

cleaning. Check the stove for ash build up (clean if required) and adjust the slider / damper to produce 

the proper clean combustion. 
1.  Open the door using the door handle located on the right-hand side of the stove.
2.  Lift the lever on burn pot to unlock the fire grate and remove it.
3.  The agitator locks at the right; rotate the top of the agitator towards the back of the firebox to unlock 

it, slide it to the left, and lift it out of the burn pot liner. 

4.  Lift the burn pot liner out of the stove. 
5.  Lift the burn pot from the firebox by gently lifting it up at the front of the burn pot, then slide it out 

from around the air intake tube and the ignitor cartridge. 

6.  Remove any build up on the agitator (calcium build-ups are common when burning corn). Using a 

Fire Grate

Agitator

Burn Pot 

Liner

Spring 

Loaded 

Ignitor

Air Intake 

Tubes

Burn Pot

metal  scraper,  remove  material  that  has  accumulated  or  is 

clogging the  liner’s  holes  and dispose  of  the  scraped  ashes 

from the liner and from inside the burn-pot. 

7.  Place the burn-pot back into the stove, there are hooks at the 

front of the burn pot that sit in a mount in the firebox. Ensure 

that the air intake tube and the ignitor cartridge are properly 

inserted into the burn pot. 

8.  Place the liner back into the burn-pot, making sure that the 

ignitor hole in the liner is aligned with the ignitor tube.

9.  Slide  the  agitator  back  into  place  and  turn  rotate  the  top 

towards the front of the stove to lock it in.

10. Set the fire grate in place, it should sit level on the front and 

back of the burn pot liner. Lock it in with the lever on the burn 

pot.

11. Close the door

Figure 8: GCI60 Burn Pot Assembly.

TOOLS  REQUIRED  TO  CLEAN 

UNIT:

 

Torx T-20 Screwdriver, ¼”, 

5

/

16

” ⅜”, 

7

/

16

” wrench and/or socket, Brush, 

Soft  Cloth,  and  Vacuum  with  fine 

filter bag

Hampton GCI60 Cast Pellet Insert Owner’s Manual

11

Summary of Contents for GCI60

Page 1: ...and service must be performed by an authorized installer or service agency Tested by IMPORTANT SAVE THESE INSTRUCTIONS Contact your building or fire officials about restrictions and installation insp...

Page 2: ...ve any questions about your product that are not covered in this manual please contact the HAMPTON DEALER in your area Safety Note If this stove is not properly installed a house fire may result For y...

Page 3: ...sions Specifications 6 Control Board Functions 7 Automatic Safety Features of Your Pellet Stove 7 Operating Your Pellet Stove 8 Turning Your Pellet Stove Off 9 Slider Damper Set Up 9 Routine Cleaning...

Page 4: ...cleaned daily A low ash fuel may allow longer intervals between cleaning CLINKERING clinkers are silica sand or other impurities in the fuel that will form a hard mass during the burning process This...

Page 5: ...s lining have not been damaged OPERATION The door and ash drawer must be kept closed when the unit is in operation to prevent fume spillage and for proper and safe operation of the pellet stove Also e...

Page 6: ...ributing plate must be taken to achieve it DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE FRESH AIR This u...

Page 7: ...ood corn wheat barley Voltage Current Max Power 110 120 V 4 2 Amps 504 Watts Frequency Hopper Capacity Consumption on Low 60 Hz up to 50 lb 22 7 Kg 1 5 lb hr 0 68 Kg hr Testing Standard Weight with fu...

Page 8: ...WN Heat Level Arrow to adjust setting 3 Light is the default setting Depending on Fuel quality Ignition problems may occur at higher altitudes this can be resolved by trimming the Combustion Fan to a...

Page 9: ...it will switch to the designated heat setting Once a fire has been established the convection blower will turn on after ten minutes To OPERATE Press the Heat Level buttons to change the desired Heat L...

Page 10: ...s can be measured using a Magnahelic pressure gauge once the unit has been running on heat level 5 setting after one hour of burn time This adjustment is necessary for varying venting configurations T...

Page 11: ...ks at the right rotate the top of the agitator towards the back of the firebox to unlock it slide it to the left and lift it out of the burn pot liner 4 Lift the burn pot liner out of the stove 5 Lift...

Page 12: ...extended use the gasketing may come loose To repair this glue the gasketing on using high temperature fiberglass gasket glue available from your local dealer This is important to maintain an airtight...

Page 13: ...ished using the pellet appliance for the season unplug the stove for added electrical protection It is very important that the stove be cleaned and serviced as stated above CLEANING PAINTED SURFACES P...

Page 14: ...1 Remove Cast Ash Drawer Front 2 Slide open the Cast Top 3 Lift off Cast Sides 4 Clip Side Rails to unit 5 Attach Front Rail using the quick release pins as shown in Fig 12 6 Adjust leg height and lo...

Page 15: ...efects in materials and workmanship for part repair or replacement for the first three 3 years and limited labour for the first two 2 years to the original purchaser Please see the exclusions and limi...

Page 16: ...fy the Limited Warranty on this stove If unsure as to the extent of this Limited Warranty contact your authorized Hampton dealer before installation 10 FPI will not be responsible for inadequate perfo...

Page 17: ...to replace or repair items under this Limited Warranty will be covered per our warranty service fee reimbursement schedule Labour rates are set per component and as such total labour costs may not be...

Page 18: ...______ Installer ____________________________________________________________ Phone ____________________________________________________________ Date Installed ________________________________________...

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