Hammer FR 15 Operation And Maintenance Manual Download Page 6 | Manualshive

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CRUSHER FR SERIES

6.2 Hydraulic System Maintenance ............................................................................................................... 31

6.3 Lubrications ............................................................................................................................................. 32

6.4 Rotation Motor Gearbox .......................................................................................................................... 32

6.5 Authorized assistance ............................................................................................................................. 33

6.6 Scheduled Maintenance Synoptic Table ................................................................................................. 33

6.7 Tightening torques of Screws and nuts ................................................................................................... 34

6.8 Hydraulic pipe dimensions ...................................................................................................................... 35

7. DISPOSAL ................................................................................................................................................... 36

7.1 Demolition ............................................................................................................................................... 36

7.2 Disposal .................................................................................................................................................. 36

8. ANNEXES .................................................................................................................................................... 37

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Summary of Contents for FR 15

Page 1: ...HYDRAULIC ROTARY CRUSHER FR SERIES HAMMERSRL Via Oleificidell ItaliaMeridionale LOTTOG1Z I 70056MOLFETTA BA Telefono 390803375317 Email info hammereurope comUrl www hammereurope com ...

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Page 3: ...hibited Publication MIUM_FR_11 2018 00 Publisher HAMMER S r l Printing date 01 02 2018 Attached documentation 1 Intervention request form 2 Spare parts order form 3 Equipment first start up registration form Manufacturer HAMMER S r l Via Oleifici dell Italia Meridionale LOTTO G1 Z I 70056 MOLFETTA BA Tel 39 080 337 53 17 email Info hammereurope com Customer Service HAMMER S r l Via Oleifici dell I...

Page 4: ...CRUSHER FR SERIES ...

Page 5: ... of the equipment 16 2 9 Intended use and limits of use 16 2 10 Technical specifications of HAMMER CRUSHERS 16 2 11 Noise 18 3 SAFETY 19 3 1 Standards and certifications 19 3 2 Safety measures 19 3 2 1 Requisites of the operator 19 3 2 2 Work clothing 19 3 2 3 Behavior to be adopted in the event of accidents 19 3 3 Safety at Work 20 3 4 Prohibitions 21 3 5 Safety symbols 22 3 6 Safety devices 24 3...

Page 6: ... Lubrications 32 6 4 Rotation Motor Gearbox 32 6 5 Authorized assistance 33 6 6 Scheduled Maintenance Synoptic Table 33 6 7 Tightening torques of Screws and nuts 34 6 8 Hydraulic pipe dimensions 35 7 DISPOSAL 36 7 1 Demolition 36 7 2 Disposal 36 8 ANNEXES 37 ...

Page 7: ...CRUSHER FR SERIES The technical information contained in this manual are not binding HAMMER S r l reserves the right to make any changes necessary to improve the manual at any time ...

Page 8: ...ES HAMMER S r l Registered Office and Factory Via Oleifici dell Italia Meridionale LOTTO G1 Z I 70056 MOLFETTA BA VAT number 06233290722 Telephone 39 080 337 53 17 Email info hammereurope com Url www hammereurope com ...

Page 9: ...erformed because they can compromise the safety of the operator Warning Identifies the working methods that must be strictly observed to avoid possible damage to the equipment or the machine on which it is mounted Safety Identifies all the measures necessary for the prevention of injuries to people 1 3 WARNINGS This manual is an integral part of the equipment It must be read before the equipment i...

Page 10: ...e of basic standards for determining sound pressure levels at the workplace and in other specific positions 2014 UNI EN ISO 3744 Acoustics Determination of sound power levels and sound energy levels of noise sources using sound pressure Engineering method for an essentially free field over a reflecting plane 2010 UNI EN ISO 7010 Graphical symbols Safety colors and safety signs Registered safety si...

Page 11: ... same conditions as the test itself Prior to delivery the MANUFACTURER will provide the buyer customer with instructions concerning the fundamental principles for use tools controls etc periodic maintenance of the equipment and precautionary safety measures 1 8 WARRANTY A The warranty of the equipment is 12 months from the date of delivery to the buyer B The guarantee is valid if all the instructi...

Page 12: ... can be read on the plate affixed to the equipment Describe the problem detected Indicate the date by which the intervention is requested1 Stamp and sign the form Send the form by email 1 10 ORDERING SPARE PARTS To request spare parts use the appropriate form Annex 2 of Chapter 8 of this manual by sending it via email duly completed to the email address of HAMMER see page 2 To fill in the Spare Pa...

Page 13: ...to health that may arise in a dangerous situation INTENDED USE Use of the machine and or equipment in accordance with the information provided in the instructions for use REASONABLY FORESEEABLE INCORRECT USE The use of the machine and or equipment in a way different from that indicated in the instructions for use which may derive from easily predictable human behavior 2 2 INTERACTION WITH THE EQUI...

Page 14: ...nt in open or excluded protection conditions and to intervene on the mechanical parts to carry out adjustments maintenance and repairs 2 5 OPERATOR QUALIFIED AS HT HYDRAULIC MAINTENANCE TECHNICIAN i e qualified technician able to operate on the equipment in open or excluded protection conditions and to intervene on the hydraulic parts to carry out adjustments maintenance and repairs 2 6 OPERATOR Q...

Page 15: ...onents of the HAMMER CRUSHER of the FR Series are the following Figure 1 CRUSHER components 1 Housing tower for the rotation motor 2 Slewing ring 3 Jaw closing cylinder 4 Jaw pin 5 Structure 6 Blade 7 Jaw 8 Top bracket optional 2 4 5 6 3 7 8 1 14 CRUSHER FR SERIES ...

Page 16: ...tents Figure 2 CE marking In addition to the information contained therein mandatory by law which are Business name and full address of the manufacturer Designation of the equipment type Serial number CE marking Year of construction i e the year in which the manufacturing process ended The following additional information is shown Maximum pressures for rotation and shearing Total weight of the equ...

Page 17: ... continuous 360 rotation The CRUSHER must be connected to the excavator s hydraulic circuit which will control its movements 2 9 INTENDED USE AND LIMITS OF USE The HAMMER FR CRUSHER is intended exclusively for the crushing of construction material including the cutting of metal reinforcements located inside the concrete Any other use is to be considered NOT COMPLIANT with the Manufacturer s instru...

Page 18: ...t perform 17 CRUSHER FR SERIES FR02 FR04 FR07 FR09 FR12 FR15 t 1 5 4 5 10 8 13 11 15 14 18 16 22 kg 220 550 790 950 1450 1700 l min 20 50 50 70 60 100 70 110 110 160 140 200 bar 250 280 300 300 300 300 360 360 360 360 360 360 l min 5 8 5 8 5 8 5 8 20 25 20 30 bar 70 70 70 mm 1050 1400 1570 1600 1850 1950 mm 355 440 600 650 680 710 Model Excavator weight Weight Opening closing flow rate Max excavat...

Page 19: ...RS are not a source of additional noise to that of the excavator Therefore from this point of view follow the instructions provided in the user manual of the latter machine equipped with the FR CRUSHER 18 CRUSHER FR SERIES ...

Page 20: ...The MANUFACTURER does not have a direct control over the applications operations inspection lubrication or maintenance of the CRUSHER therefore IT IS THE RESPONSIBILITY OF THE USER to put in place adequate safety measures when carrying out these activities 3 2 1 Requisites of the operator Operators can use the CRUSHER only if in possession of in depth knowledge of this manual of the operating limi...

Page 21: ...f any person not involved in the work in the operating area If necessary stop the activity and do not resume the work until the people are at a safe distance Perform any maintenance operation with the hydraulic supply cut off ensuring that there is no residual pressure in the hydraulic system Before disconnecting any hydraulic piping make sure the circuit is not under pressure Leaks of hydraulic o...

Page 22: ...e CRUSHER DO NOT modify or remove any part and or component of the CRUSHER equipment DO NOT use the equipment with the protections removed DO NOT remove or inhibit safety devices DO NOT adjust mechanical elements or equipment while these are in motion DO NOT carry out repairs or maintenance with equipment in motion DO NOT transit and or stop near the work area DO NOT modify any part of the equipme...

Page 23: ...ith the machine in motion Obligation to use overalls Obligation to use hearing protection Obligation to use safety shoes Obligation to use a dust mask Obligation to use a protective helmet Obligation to use work gloves Danger of crushing upper limbs Fall of material from above Do not approach or stand within the working range of the equipment when the excavator arm is raised MaxP Indication in bar...

Page 24: ...e ground conditions Nature and cause of possible imbalances of the vehicle Maneuvering spaces Visibility conditions and obstacles Before disconnecting the hydraulic pipes check that the circuit is not under pressure Check for the presence of overhead electric lines and assess the possible risk of contact during the maneuver of the CRUSHER or its parts Danger of tipping over Do not follow the level...

Page 25: ...e sure that no persons are within the operating range of the equipment and do not interact manually with this component when assembling disassembling the equipment 2 Rotation Conveying Impact Make sure that no persons are within the operating range of the equipment do not interact manually with this component when assembling disassembling the equipment 3 Hydraulic circuit pipes High pressure fluid...

Page 26: ...oles Insert the pins in their respective seats and lock them with washers and nuts observe the position of the safety blocks The tightening torques of the nuts depend on their size In this regard see the table in 6 6 Tightening Torques of Screws and Nuts To disassemble carry out the steps described above in reverse order 25 CRUSHER FR SERIES ...

Page 27: ...cinity when mounting the CRUSHER on the excavator s arm The CRUSHER extends the excavator s arm so make sure there are no collisions between the parts during its normal use In the event of damage to the connections and to the hydraulic pipes immediately restore them before continuing with the assembly of the equipment Carefully bring the excavator arm to the top bracket mounted on the CRUSHER Alig...

Page 28: ...chnical specifications for the specific CRUSHER model making sure that they do not have any defects The dimensions of the pipes are shown in the following 6 8 Hydraulic pipe dimensions Please note during use the hydraulic connections must be constantly under pressure Perform the entire range of the possible positions slowly acting on the excavator control cylinder Check for the absence of collisio...

Page 29: ...etc Check that the hydraulic connections have been made correctly Most of the drawbacks and failures that may occur are caused by the loosening of the fixing elements and by the presence of leaks which are not promptly eliminated The general settlement of all the mechanical parts and the hydraulic connections takes place during the running in phase therefore in this phase it is necessary to carry ...

Page 30: ...to eliminate the contact and reach a safe distance 4 7 MALFUNCTIONS AND TROUBLESHOOTING ANOMALY CAUSES REMEDIES Locked rotation a Dirt corrosion b Presence of foreign bodies a Clean and dislodge the CRUSHER by lightly hammering it on the front b Open the cover of the horizontal plate and remove the foreign bodies Jaw blocked a Oil pressure too low b Dirty or defective non return valve a Check and ...

Page 31: ...The weight of the crusher can be seen from the data reported in 2 10 Technical specifications of HAMMER CRUSHERS To handle the equipment use the holes provided for this purpose using suitable lifting accessories eyebolts chains slings etc Figure 3 Lifting points of the crusher with eyebolts 30 CRUSHER FR SERIES ...

Page 32: ... of the machine on which the CRUSHER is mounted to prevent the infiltration of foreign bodies and or impurities that could damage important parts of the equipment compromising its correct operation Periodically check the tightness of the articulation seals and actuators cylinder and rotation motor especially if these are very stressed In case of large oil leaks replace the gaskets Keep the cylinde...

Page 33: ...orementioned transmission components At the time of the first start up it is advisable to carry out an adequate running in of the gearbox gradually increasing the power of use of the equipment in the first hours of operation Regarding lubrication it is advisable to carry out a first oil change after 100 hours of operation For the following ones consider about 2000 hours of use or at least once a y...

Page 34: ...RS 2000 HOURS Grease all points indicated in 6 3 Lubrication if working under water Grease points 1 2 3 and 5 indicated in 6 3 Lubrication Screw tightening check Grease point 4 shown in 6 3 Lubrications Check that the movement of the CRUSHER does not show irregularities Welded connections check Check top up the gearbox oil level where provided Check the seal of the hydraulic actuators Check the se...

Page 35: ...77992 887 51 210844 1049 32 296163 1480 81 355984 1775 01 M 30 46 84044 465 82 112287 622 73 215748 1206 23 255955 1421 97 359906 2010 38 432476 2402 64 M 33 50 104932 632 53 139746 848 28 269685 1627 91 319699 1931 92 449147 2716 46 539369 3265 63 M 36 55 123074 813 96 164263 1088 54 316757 2098 64 374616 2481 10 527601 3491 19 632533 4197 27 M 39 60 148081 1059 12 197115 1412 17 380500 2716 46 4...

Page 36: ...ws for each model of FR CRUSHER the dimensions of the hydraulic connection pipes 35 CRUSHER FR SERIES Model FR 2 FR 4 FR 7 FR 9 FR 12 FR 15 FR 21 FR 26 Rotation hose dimension 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 Jaw drive hose size 1 2 1 2 1 2 1 2 3 4 3 4 1 1 ...

Page 37: ...erial hydraulic components etc Empty all components containing oils by collecting the latter in suitable containers Dispose of the various components according to their nature 7 2 DISPOSAL Oils are harmful to the environment and therefore must be properly disposed of and or recovered according to regulations Waste disposal must be carried out following the laws in force in the country where the eq...

Page 38: ... Customer _________________________ Date _____________________ CRUSHER FR series MODEL ______ Equipment serial number ___________________ Problem detected Requested intervention date ________ ____________ ________ Stamp and signature 37 CRUSHER FR SERIES ...

Page 39: ...tomer _________________________ Date _____________________ CRUSHER FR series MODEL _____ Equipment serial number ___________________ The following material is requested Description Quantity NOTES Stamp and signature 38 CRUSHER FR SERIES ...

Page 40: ...nal static pressure _ _ _ _ _ _ _ _ _ _ bar Return line pressure _ _ _ _ _ _ _ _ _ _ bar Pressure loss in operation_ _ _ _ _ _ _ _ _ _ bar 3 Checks on the equipment Equipment greasing Yes No 4 Training The operator has been trained Yes No Instructions for correct use Yes No Safety Instructions Yes No 5 Comments _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

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