background image

18

19

NEXUS R3 WIRING

25A-HCO3

25A-HCO4

THERMOFAN

FUEL PUMP

BATTERY
GROUND

BATTERY
GROUND

Example Wiring Connections

Half Bridge Outputs (HBO)

Half Bridge Outputs are push-pull Pulse Width 
Modulated (PWM) outputs that can be used to 
control DBW throttle motors, idle air stepper 
motors or electronic wastegates.
If not being used as push-pull drivers, Half Bridge 
Outputs on the NEXUS R3 can also be used as 
generic high side or low side outputs capable of 
driving 8A to 12V, or sinking 8A to ground.
When used for DBW throttle motors, any HBO pair 
can be arbitrarily used and assigned (e.g. HBO 1 
and HBO 4) in the DBW wiring settings in the NSP 
software.

Specs

:

• Number of channels: 6
• 8A to 12V (high), or 8A to ground (low) output 
• 5A max when used as push-pull PWM (eg DBW) 
• Automatic overcurrent and overtemperature 
  protection
• 0 to 27V feedback
• High side current feedback
• 18kHz switching speed in DBW mode 
Unused HBOs can be used as:
• Generic push/pull 2.2kHz PWM output

DPO

BOOST

CONTROL

SOLENOID

BOOST

CONTROL

SOLENOID

+12V (HBO6)

BOOST SOLENOID

Example Wiring Connection

25A High Current Outputs

The NEXUS R3 features four high/low outputs 
capable of sinking 25A to ground and driving 25A 
to 12V. Each output has a programmable fuse 
current, slow-start current and duration. Once the 
electronic fuse blows the output turns off for a pre-
programmed delay duration before reactivating 
the output. You can use the NSP software to define 
the maximum number of retries before the output 
is deactivated until the next VCU reboot. The VCU 
LEDs conveniently display the output state.
25A HCOs are PWM capable and can be used 
for ignition power and injector power as well 
as to PWM thermofans and fuel pumps, control 

HBO 1

HBO 4

HBO 2

HBO 3

DBW THROTTLE 2

DBW THROTTLE 1

The NEXUS R3 supports up to two DBW 
throttles, independently controlled in 
closed loop. Any pair of HBOs can be 
assigned in NSP to control each throttle 
motor.

Example Wiring Connections

Digital Pulsed Outputs (DPO)

Digital Pulsed Outputs are capable of producing 
pulsed waveforms with varying duty, varying 
frequency, or switched states.  When a DPO is 
activated by the VCU the output will switch to 
ground.
DPOs can be used to control various low-current 
devices such as shift lights, bypass air control 
valves, boost control solenoids, tachometers etc.

Specs:

• Number of channels: 6
• Selectable 4k7 pullup to 12V, to 5V, or disable.
• Overcurrent, overheat, and flyback protection
• Low side drive (3A max current)
• 10kHz switching speed
• 0 to 27V feedback
Unused DPOs can be also be used as:
• Generic PWM outputs
• Low speed digital switch inputs (0-12V) with 
pullup enable

BATTERY
GROUND

HBO

ELECTRIC WATER PUMP

transbrake solenoids, nitrous solenoids etc.

Specs:

• Number of channels: 4
• 25A source or sink current output
• Automatic high and low side overcurrent 
  and undervoltage lockout protection
• 0 to 30V feedback
• High and low side current feedback 
• 1kHz switching speed
• Capable of 0-100% duty cycle

Example Wiring Connections

Summary of Contents for NEXUS R3

Page 1: ...1 QUICK START GUIDE ...

Page 2: ...tions linking two or more things a connected group or series the central or most important point or place Optional accessories sold separately Plug and pins set AMP 34 pin key 1 AMP 34 pin key 2 DTP 4 pin HT 030013 NEXUS R3 Universal Wiring Harness 2 5m HT 183200 Glass mount Wi Fi antenna with 1 5m terminated lead HT 011401 Wideband Flying Lead Adaptor Harness 400mm HT 010723 LSU4 9 Wideband Hardw...

Page 3: ...in power or low power mode Blue Connect to unit and install firmware Red Hardware fault DTC None DTCs not present Yellow A DTC is present of any kind past present not severe severe WiFi None Wi Fi is disabled Green solid Wi Fi is enabled Green flashing Wi Fi is enabled and connected to NSP Datalog None Unit is not logging Yellow flashing Unit is logging unit is not looping or not full Yellow Unit ...

Page 4: ...s per log 300 DIMENSIONS Enclosure Not including connector protrusion 196 x 130 x 44 5 mm 7 7 x 5 2 x 1 8 in Overall Including connector protrusion 196 x 149 x 44 5 mm 7 7 x 5 9 x 1 8 in Weight 1 15 kg 2 53 lbs Operating Temperature ambient 40 to 85 C 40 to 185 F 12 x Onboard Temperature Sensing Zones ECU 40 to 125 C 40 to 255 F PDM 40 to 150 C 40 to 302 F ELECTRICAL Power Supply across power term...

Page 5: ...s are disabled in low power mode Setting up Wi Fi communications Wi Fi communications can be enabled using NSP in the Wi Fi Module Settings When disabled the module is held in an OFF state and is completely inactive To set up your Wi Fi connection follow these steps 1 Open NSP and connect to your NEXUS R3 via the supplied USB C cable 2 Click on Connections in the feature tree and enable the Wi Fi ...

Page 6: ...d to battery negative or the chassis CHASSIS ENGINE BATTERY GROUND PIN A10 A11 Ignition Switch The ignition switch input pin A13 must be connected to a switched 12V source to turn the NEXUS R3 on Method 1 If wiring to an existing ignition key switch in the vehicle it is important to make sure to wire A13 to the main ignition wire i e not accessory so it doesn t loose power while the engine is cran...

Page 7: ...12 13 196mm 130mm 6 50mm 61 9mm 174 2mm MOUNTING TEMPLATE MOUNTING TEMPLATE ...

Page 8: ... cable is used for crank and cam position sensors Shields must be terminated to battery ground at one end only Specs 10V to 10V input Selectable 1k2 or 440R pull up to 5V Selectable ground reference full differential standard mode 75 to 75V indefinite withstand 48kHz max signal frequency There are two common types of crank cam sensor signals Hall effect optical signal 0 5V digital square wave sign...

Page 9: ...ion coils without internal ignitors draw large amounts of current and thus must use an external ignitor module to be safely triggered by the VCU Connecting directly to ignition coils without internal ignitors will damage the VCU Specs Number of channels 8 Software selectable global 12V or 5V pull up Software selectable individual 270R pull up 10kHz switching speed Automatic overtemp overcurrent fl...

Page 10: ...e output You can use the NSP software to define the maximum number of retries before the output is deactivated until the next VCU reboot The VCU LEDs conveniently display the output state 25A HCOs are PWM capable and can be used for ignition power and injector power as well as to PWM thermofans and fuel pumps control HBO 1 HBO 4 HBO 2 HBO 3 DBW THROTTLE 2 DBW THROTTLE 1 The NEXUS R3 supports up to...

Page 11: ...l frequency band 3V indefinite AC voltage withstand 50V indefinite DC withstand Example Wiring Connections Example Wiring Connections Analog Voltage Inputs AVI Analog Voltage Inputs are inputs to the VCU that accept variable voltage signals from 0V to 5V such as signals from pressure temperature and position sensors These inputs can also accept switched inputs that change between two different vol...

Page 12: ...t overcharge the battery or reverse the polarity of the battery or any charging unit Discon nect the Haltech ECU from the electrical system whenever doing any welding on the vehicle by unplugging the wiring harness connector from the ECU After completing the ECU installation make sure there is no wiring left un insulated Uninsulated wiring can cause sparks short circuits and in some cases fire Bef...

Page 13: ... 0616 Email nz haltech com Haltech USA East 750 Miles Point Way Lexington KY USA 40510 Phone 888 298 8116 Email usa haltech com Haltech USA West Race Winning Brands 10800 Valley View Street Cypress CA 90630 Phone 888 298 8116 Email usa haltech com Haltech UK Unit 1 Miras Business Estate Keys Park Road Hednesford WS12 2FS Phone 44 121 285 6650 Email uk haltech com Haltech Europe Ottogasse 2A 2333 L...

Reviews: