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Intrinsically safe

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© Apollo Fire Detectors Ltd 2021

PP1095/2021/Issue 6

Page 1 of 8

About XP95 I.S.

Introduction to intrinsic safety

There are many places where an explosive mixture of air and gas 
or vapour is or may be present continuously, intermittently or as a 
result of an accident. These are defined as hazardous areas by BS 
EN 60079,  the code of practice for installation and maintenance of 
electrical apparatus in potentially explosive atmospheres.

Hazardous areas are common in petroleum and chemical 
engineering plants and in factories processing and storing gases, 
solvents, paints and other volatile substances.

Electrical equipment for use in these areas needs to be designed 
so that it cannot ignite an explosive mixture, not only in normal 
operation but also in fault conditions. There are a number of 
methods available to achieve this, oil-immersion, pressurised 
apparatus and powder filling, for example, but the two in most 
common use  are flameproof enclosures and intrinsic safety.

Flameproof equipment is contained in a box so strong that an 
internal explosion will neither damage the box nor be transmitted 
outside the box. The surface must remain cool enough not to ignite 
the explosive mixture.

When flameproof equipment is interconnected, flameproof wiring 
must be used. This method is most valuable when high power 
levels are unavoidable but is not acceptable for areas in which an 
explosive gas / air mixture may be continuously present or present 
for long periods.

For this reason Apollo fire detectors are made intrinsically safe 
rather than flameproof. Intrinsically safe equipment operates at 
such low power and with such small amounts of stored energy 
that it is incapable of causing ignition:

• 

In normal conditions

• 

With a single fault (for Ex ib classification)

• 

With any combination of two faults (for Ex ia classification)

In any of these conditions every component must remain cool 
enough not to ignite the gases for which it is approved.

Classification of hazardous areas

BS EN 60079-10-1 defines a hazardous area as one in which 
explosive gas/air mixtures are, or may be expected to be, present 
in quantities such as to require special precautions for the 
construction and use of electrical apparatus.
The degree of risk in any area is a function of:
• 

The probability of an explosive mixture being present

• 

The type of gas which may be present

• 

The temperature at which a gas might ignite spontaneously

These are defined in Table 1, Zone Classification, Table 2, Sub-
division of Group II Gases.

Table 1: Zone classification

Zone

Definition

Intrinsically safe 

equipment approval 

required

0

In which an explosive gas/air 
mixture is continuously present 
or present for long periods

Ex ia

1

In which an explosive  gas/
air mixture is likely to occur in 
normal operation

Ex ia or Ex ib

2

In which an explosive gas/air 
mixture is not likely to occur in 
normal operation and if it occurs 
will exist only for a short time

Ex ia or Ex ib

Table 2: Subdivision of Group II gases

Zone

Definition

Intrinsically safe 

equipment approval 

required

Acetylene Carbon Disulphide, Hydrogen

IIC

Ethylene

Butadiene, Formaldehyde, 
Diethyl-ether

IIB or IIC

Propane

Acetaldehyde, Acetone, 
Benzene, Butane, Ethane, 
Hexane, Heptane, Kerosene, 
Naptha, Petroleum, Styrene, 
Xylene

IIA or IIB or IIC

XP95 Intrinsically Safe communications protocol

The standard XP95 communications protocol is designed to be 
very robust and to give the maximum flexibility to designers of loop 
driver circuits. The current and voltage levels used are chosen to 
be well above noise levels and to operate in adverse conditions 
with the minimum of errors. The maximum voltage and current 
levels used are, however, outside the limits of intrinsically safe 
(I.S.) systems and it has been necessary to apply lower limiting 
values for both current and voltage in the I.S. range.

Related Apollo Product Ranges

Product

Publication Type

PP Number

XP95 Range

Engineering Product Guide

PP1039

General Sales Brochure

PP1040

XP95 I.S.

Sales Leaflet

PP1094

Orbis I.S.

Engineering Product Guide

PP2147

MiniDisc Remote Indicator Datasheet

PP2074

Bases and Accessories

Brochure

PP1089

Mounting Accessories

Datasheet

PP5068

Summary of Contents for Apollo XP95 I.S.

Page 1: ...s for Ex ia classification In any of these conditions every component must remain cool enough not to ignite the gases for which it is approved Classification of hazardous areas BS EN 60079 10 1 define...

Page 2: ...ssible configurations of detectors manual call points and safety barriers which are certified by BASEEFA Any user wishing to install a system outside the parameters given on this system diagram cannot...

Page 3: ...ous area through a voltage and power limiting resistor zener combination similar to a conventional barrier The galvanic isolation technique means that the circuit does not need a high integrity safety...

Page 4: ...be used A pair contained in a type A or B multicore cable as defined in clause 12 2 2 of BS EN 60079 14 may also be used provided that the peak voltage of any circuit contained within the multicore d...

Page 5: ...mounting of the base on a flat surface will provide the required degree of protection If the base is mounted on a conduit box e g BESA box or similar whose diameter is less than 85 mm then the base sh...

Page 6: ...barrier and the total cable capacitance 80nF maximum This should be added to the main fire loop capacitance and compared with the fire panel specification Additionally a galvanic barrier will add 5mA...

Page 7: ...1 or local codes BS EN 60014 xx and CIE manufacturers recommendation Loop wiring 1 2 3 4 5 6 10 11 12 7 8 9 1 2 3 4 5 6 10 11 12 7 8 9 Ch 1 Ch 2 Functional earth 50mm Minimum 10 11 12 7 8 9 1 2 3 4 5...

Page 8: ...Intrinsically safe Figure 6 XP95 I S System drawing PP1095 2021 Issue 6 Page 8 of 8...

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