Haldex TPMS 2.0 Installation Manual Download Page 1

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Innovative Vehicle Solutions

INSTALLATION GUIDE

Summary of Contents for TPMS 2.0

Page 1: ...Innovative Vehicle Solutions INSTALLATION GUIDE...

Page 2: ...oughout their training and experience and that the manual will be used for A teaching aid following supervision of a Haldex engineer A reminder of the correct procedure of Haldex TPMS 2 0 installation...

Page 3: ...ing the tire from the rim 15 Receiver Control Unit RCU 16 Receiver Control Unit RCU mounting 22 Receiver Control Unit RCU supply cable 24 Standard configurations 34 Standard configuration ADR 40 Paint...

Page 4: ...stem is configured and diagnosed through CAN communication using Haldex DIAG software and by using the Haldex TPMS phone application A trigger is used for low frequency LF communication to the wheel u...

Page 5: ...to 40 C RCU nominal current 30 mA max System maximum current i e 2 x RCU 600 mA peak Antennas GSM RF and LF Internal Type of signal Analogue TPMS 2 0 Mechanical features Data Total mass 143g Dimension...

Page 6: ...0 wheel unit sensor WUS is a pressure sensor which is clamped inside the tire using a velcro belt It measures the pressure and temperature inside the tire and transmits all the measurements by radio f...

Page 7: ...ated by an Android mobile phone application It is used to configure the system for the first time writing the trailer configuration number of wheels and axles recommended pressure per axle warning thr...

Page 8: ...tube blue or other onto the wheel valve nose P N 006700021_M The TPMS 2 0 wheel unit sensor WUS can be mounted on all tire rims compliant to national and international tire standards from 17 5 up to 2...

Page 9: ...width available in the drop centre is below 25 mm Mount the WUS with the sole if the flat width available in the drop centre is between 25 mm to 40 mm Mount the WUS without the sole if the flat width...

Page 10: ...leration level by the sensor Also the more the sensor is raised from the rim the greater the tire can catch it during mounting dismounting phase On a conical rim profile always locate the TPMS 2 0 WUS...

Page 11: ...roceed to the Velcro closing by a sliding press with your thumb complete 3 round trips along the velcro system this optimizes the attachment of the velcro step 10 C If you can move the sensor under fi...

Page 12: ...Unit Sensor WUS orientation When installing the wheel unit sensor WUS onto the tire rim ensure that the orientation according to the embossed arrow marking on the WUS is followed Fitted WUS orientatio...

Page 13: ...s an optimized radio frequency performance Super single rims Mounting a wheel unit sensor to a super single rim In the case of radial valve hole ex Super single rim the cable must be located in the dr...

Page 14: ...any contact of the sensor by the tire Step 1 The tire hanged on rim gives gap 180 between WUS and tire bead contact with rim in this condition the first tire bead can be introduced by a foot push or m...

Page 15: ...ok for the WUS TPMS 2 0 sensor in the drop centre of the rim well when the first side wall is pushed enough This is to ensure that the WUS is not damaged by the machine or tire This process should sta...

Page 16: ...used See page 42 for more detailed instruction on its use The overview is as follows The RCU is plugged into the EB 4 0 EBS and powered The appropriate configuration is selected by the user The recom...

Page 17: ...nction is mandatory to achieve compliance with UNECE R141 This will raise a warning after 10 minutes of no communication with a WUS This will raise a malfunction lamp Automatic Learning If a wheel in...

Page 18: ...2 2 2 8 2 4 16 4 2 2 2 4 10 2 4 17 4 2 2 4 2 10 2 4 18 4 2 2 4 4 12 2 4 19 4 2 4 2 2 10 2 4 20 4 2 4 2 4 12 2 4 21 4 2 4 4 2 12 2 4 22 4 2 4 4 4 14 2 4 23 4 4 2 2 2 10 2 4 24 4 4 2 2 4 12 2 4 25 4 4 2...

Page 19: ...ectronic parts 1 Housing Thermoplastic Black 1 Cover Thermoplastic Black 3 Silent blocks EPDM Black 3 Spacers Stainless steel Up to M6 screw Housing Cover Spacer Silent Block TPMS 2 0 Installation gui...

Page 20: ...iving TPMS 2 0 message from sensors RF antennas are very sensitive to close objects especially metallic objects obstructions shields include harnesses cables etc that s why it s mandatory to keep a mi...

Page 21: ...ide or between the antenna and each wheel position The antenna must not be shielded by any metallic object in the direction of the ground Area between RCU and wheels must be free from metallic obstruc...

Page 22: ...requirements The RCU must be installed using an appropriate bracket see bracket specification The bracket should be mounted on an appropriate plain flat surface on the vehicle chassis Mounting positio...

Page 23: ...n the vehicle chassis The RCU must be fixed horizontally and upside down RCU antenna side facing the ground RCU M6 mounting bolts must be tightened at 4 5Nm 0 5Nm A spring washer should be used betwee...

Page 24: ...has a minimum curvature radius about 80 mm Cable options Power cable versions for the TPMS 2 0 RCU Description Part number Length TPMS 2 0 to EB 4 0 cable Terminated 844 534 012 1 2 m TPMS 2 0 to EB 4...

Page 25: ...pin Red B CAN Connector 1 TPMS Connector 1 6 Green CAN High CAN Connector 2 TPMS Connector 2 3 Yellow CAN Low CAN Connector 3 TPMS Connector 5 Blue B CAN Connector 4 TPMS Connector 4 Colour Function F...

Page 26: ...nector 1 TPMS Connector 1 6 Blue B CAN Connector 4 TPMS Connector 4 TPMS 2 0 bare wire 844 537 060 length 6 m Power cable to second TPMS 2 0 RCU Pin allocation Colour Function From connector From pin...

Page 27: ...f additional sensors or permitted ancillary equipment Locate the locking tag position for the connector With a tool having a flat end of 3 2 mm insert and press in locking tab of the plug While depres...

Page 28: ...ssembly Rotate the cable connector so that the locking tag is facing the bottom of the EB 4 0 Push the cable connector into the ECU connector Keep pushing until a click is heard from the locking tag T...

Page 29: ...king tab of the connector While depressed pull out the connector from ECU housing If necessary install a green blanking plug Any unused ECU connectors must have a green blanking plug fitted 7 way blan...

Page 30: ...ure stated minimum distance is not exceeded Allow distance of 120 mm minimum before bending of cable All cables should run up to ECU connectors Cable runs must be positioned downwards from the ECU to...

Page 31: ...le to the TPMS 2 0 RCU Ensure the correct polarity is maintained Push the yellow part of the cable connector to lock the cable onto the TPMS 2 0 RCU Pull to unlock the connector Push the cable onto th...

Page 32: ...cable from the TPMS 2 0 RCU Note Ensure that the cable connector is kept clean and dry Ensure that the TPMS 2 0 RCU connector is kept clean and dry Pull to unlock the connector Pull to remove the cab...

Page 33: ...RCU connector From the RCU connector base to the fixation point away RCU 100 to 200mm the harness cable must be in line as much as possible with the RCU connector terminal axis and not curved over 30...

Page 34: ...34 012 3 H CAN to Info Centre 2 Terminated 844 551 025 Cable ref Cables description Part numbers 1 TPMS 2 0 to EB 4 0 Terminated 844 534 012 EB 4 0 RCU 1 Standard configurations EB 4 0 RCU EB Info Cen...

Page 35: ...rminated Note Termination turned on using software 844 521 120 Cable ref Cables description Part numbers 1 CAN Y splitter cable 844 542 001 2 TPMS 2 0 to EB 4 0 Terminated 844 534 012 3 CAN to telemat...

Page 36: ...es description Part numbers 1 CAN Y splitter cable 844 542 001 2 TPMS 2 0 to EB 4 0 Terminated 844 534 012 3 H CAN to Info Centre 2 Terminated 844 551 025 Cable ref Cables description Part numbers 1 T...

Page 37: ...tics Terminated Note Termination turned on using software 844 521 120 Cable ref Cables description Part numbers 1 CAN Y splitter cable 844 542 001 2 TPMS 2 0 to EB 4 0 Terminated 844 534 012 3 CAN to...

Page 38: ...Info Centre 2 Terminated 844 551 025 4 RCU 2 TPMS 844 537 xxx Cable ref Cables description Part numbers 1 CAN Y splitter cable 844 542 001 2 RCU 1 TPMS to EB 4 0 Terminated 844 534 012 3 RCU 2 TPMS 84...

Page 39: ...ermination turned on using software 844 521 120 Cable ref Cables description Part numbers 1 CAN Y splitter cable 844 542 001 2 RCU 1 TPMS to EB 4 0 Terminated 844 534 012 3 RCU 2 TPMS 844 537 xxx 4 CA...

Page 40: ...identified by a Technical Service regarding a fully deflated tire being carried on a trailer In this case there could be a very small possibility of a hazard if the WUS internal battery is damaged an...

Page 41: ...nnectors blanking plugs installed Exhaust ports and connectors locking areas to be masked during painting Painting recommendations Water based paint is preferred TPMS 2 0 RCU operating temperature ran...

Page 42: ...operators guide document reference is 006 300 056 Enabling and configuring the TPMS 2 0 TPMS 2 0 Installation guide 42 Innovative Vehicle Solutions 2023 The ECU can be accessed by using the EB ISO dia...

Page 43: ...lable in ECU EDIT CAN Options Procedure a Select CAN options tab b Select TPMS Gateway tick box c Click Save Configuration button to save the changes made d Click Back button e Click Program to progra...

Page 44: ...ing the mobile Smart DIAG application Note The mobile Smart DIAG application can only be used on Android devices The mobile Smart DIAG application software can be downloaded from the Haldex com websit...

Page 45: ...ne application It is used to configure the system for the first time writing the trailer configuration number of wheels and axles recommended pressure per axle warning thresholds and WUS positions int...

Page 46: ...ettings icon to configure the TPMS system units Units Pressure select from Bar Kilopascals kPa Pounds per square inch PSI Temperature select from Celsius Fahrenheit Devices select from Frequency 434 M...

Page 47: ...on the trailer The TPMS RCU s is installed on the trailer The TPMS RCU s is connected to the EB 4 0 EBS The TPMS wheel sensors are installed in the trailer wheels Switch on the power supply to the EB...

Page 48: ...e 48 Innovative Vehicle Solutions 2023 TPMS RCU number 3 2 or 1 Maximum of 1 x RCU per group for 3 x axles Trailer axles Single twin wheel axles shown Trailer layout selection arrows Trailer axles Sin...

Page 49: ...o 3 Trailer Type Semi Trailer 2 x axle 1 x RCU No 3 Trailer Type Semi Trailer 3 x axle 1 x RCU No 3 Trailer Type Full Trailer 1 x rear axle 1 x front axle 2 x RCU No 2 No 3 Trailer Type Full Trailer 2...

Page 50: ...els selection Click on the box next to the appropriate axle to create a twin wheel axle Twin wheel examples Trailer Type Semi Trailer 1 x axle twin wheels 1 x RCU No 3 Trailer Type Semi Trailer 3 x ax...

Page 51: ...Click on the box next to the appropriate axle to add a spare wheel to the layout Spare wheel examples Trailer Type Semi Trailer 1 x axle 1 x spare wheel selected 1 x RCU No 3 Trailer Type Semi Traile...

Page 52: ...the chosen trailer layout Step 5e Ping successful TPMS RCU refence number is displayed on the trailer layout e g AD09E548 Check axle configuration settings see page 54 Click Next to proceed Step 5d S...

Page 53: ...Next on the chosen trailer layout Step 5e Ping successful TPMS RCU refence number is displayed on the trailer layout e g AD09E548 Check axle configuration settings see page 54 Click Next to proceed S...

Page 54: ...r For example a warning limit of 80 on a 8 bar tyre will warn at 6 4 bar at 90 it will show the lamp at 7 2 bar R141 regulation states that the warning be presented at 80 so this is the lowest the use...

Page 55: ...dure Step 1 Click the number shown on the axle e g 8 0 Step 2 Adjust the settings as required Step 3 Click Done to save the settings Click Cancel to exit without saving settings Example A Showing a 8...

Page 56: ...e assigned Assign icon Step 6b Hold the TPMS 2 0 Smart Box next to the wheel containing the TPMS wheel sensor WUS to be assigned Press the assign icon in the application Step 6d A blue box indicates t...

Page 57: ...igned Step 6b Hold the TPMS 2 0 Smart Box next to the wheel containing the TPMS wheel sensor WUS to be assigned Press the assign icon in the application Step 6d A blue box indicates that the wheel sen...

Page 58: ...sign it to the selected wheel Or Click on Ping again to repeat Or Click on Cancel to stop process Step 6i Repeat steps 6f to 6h until all of the spare wheel sensor ID s have been assigned as shown abo...

Page 59: ...Step 7a Click on the wheel ID to be switched Example shown Click on A0 Step 7d Repeat steps 7a to 7c until all of the wheel sensor ID s are in the correct position Step 7b Wheel ID that was clicked w...

Page 60: ...on Step 7a Click on the spare wheel ID to be switched Example shown Click on 81 Step 7d Repeat steps 7a to 7c until all of the wheel sensor ID s are in the correct position Step 7b Spare wheel ID that...

Page 61: ...el sensor ID s must now be written to the TPMS RCU Step 8a Click WRITE Write the assigned TPMS wheel sensor ID s to the TPMS RCU Step 8b Write process has started Step 8c Write process to the TPMS RCU...

Page 62: ...TPMS wheel sensor ID s must now be written to the TPMS RCU Step 8a Click WRITE Write the assigned TPMS wheel sensor ID s to the TPMS RCU Step 8b Write process has started Step 8c Write process to the...

Page 63: ...check the written configuration without the need to use the tool to read back from RCU Can NOT be used to load into the tool for re writing purely for reviewing in text editor as a receipt of what was...

Page 64: ...e written configuration without the need to use the tool to read back from RCU Can not be used to load into the tool for re writing purely for reviewing in text editor as a receipt of what was done St...

Page 65: ...B Click Leave to exit the application back to the TPMS home page stored configuration information is deleted Or Click Stay to remain in the application stored configuration information is kept Step C...

Page 66: ...TPMS 2 0 Installation guide 66 Innovative Vehicle Solutions 2023 About Click on the About icon to display the Haldex Smart Diagnostic application revision...

Page 67: ...TPMS 2 0 Installation guide 67 2023 Innovative Vehicle Solutions Notes...

Page 68: ...m India Haldex India Private limited Nashik Tel 91 253 66 99 501 Fax 91 253 23 80 729 2022 Haldex AB This material may contain Haldex trademarks and third party trademarks trade names corporate logos...

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