Haldex EB+ Soft Docking Installation Manual Download Page 51 | Manualshive

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EB+ Soft Docking

Installation guide

51

2020

Innovative Vehicle Solutions

Bleeper

Sensor

Painting

Masked areas

In the event of paint or coating work all none used
connections, bleeper and sensors must be protected.
These are indicated by the yellow shaded areas as
shown. Adequate protection should be used to avoid
penetration of the paint or coating. All electrical ports
to have connectors or blanking plugs installed during
painting.

Painting recommendations: water based, baking for
1 hour @ 100oC

Electro static painting: Haldex recommends that the
EB+ Soft Docking assembly is fitted to the trailer after
electro static painting.

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Summary of Contents for EB+ Soft Docking

Page 1: ...Innovative Vehicle Solutions INSTALLATION GUIDE Soft Docking...

Page 2: ...following supervision of a Haldex engineer b A reminder of the correct procedure of Haldex EB Soft Docking installation Use appropriate spare parts documentation when obtaining spare parts Use only g...

Page 3: ...CU 14 Installation of LED outline marker light 15 Installation of audio beeper 16 Installation of power supply adapter cable 17 Installation of ultrasonic sensor 18 Configuring EB Soft Docking using D...

Page 4: ...from the dock The system consists of an ECU and from 2 to 5 ultrasonic sensors additional software for the EB ECU side marker lights audio beeper and cables to link the components together The EB Sof...

Page 5: ...D outline marker lamp right 364 617 xxx 5 Sensor and audio beeper cable 364 605 0xx Brown connector on ECU 6 Audio beeper 364 616 001 7 x Ultrasonic sensor 364 614 001 3 4 5 1 2 6 7 2 7 1 Yellow senso...

Page 6: ...ED outline marker lamp right 364 617 xxx 5 Sensor and audio beeper cable 364 605 0xx Brown connector on ECU 6 Audio beeper 364 616 001 7 x Ultrasonic sensor 364 614 001 8 Sensor splitter cable 364 607...

Page 7: ...D outline marker lamp right 364 617 xxx 5 Sensor and audio beeper cable 364 605 0xx Brown connector on ECU 6 Audio beeper 364 616 001 7 x Ultrasonic sensor 364 614 001 8 Sensor splitter cable 364 607...

Page 8: ...line marker lamp right 364 617 xxx 5 Sensor and audio beeper cable 364 605 0xx Brown connector on ECU 6 Audio beeper 364 616 001 7 x Ultrasonic sensor 364 614 001 8 Sensor splitter cable 364 607 001 0...

Page 9: ...line marker lamp right 364 617 xxx 5 Sensor and audio beeper cable 364 605 0xx Brown connector on ECU 6 Audio beeper 364 616 001 7 x Ultrasonic sensor 364 614 001 8 Sensor splitter cable 364 607 001 0...

Page 10: ...marker lamp right 364 617 xxx 5 Sensor and audio beeper cable 364 605 0xx Brown connector on ECU 6 Audio beeper 364 616 001 7 x Ultrasonic sensor 364 614 001 8 Sensor splitter cable 364 607 001 0 5 m...

Page 11: ...marker lamp right 364 617 xxx 5 Sensor and audio beeper cable 364 605 0xx Brown connector on ECU 6 Audio beeper 364 616 001 7 x Ultrasonic sensor 364 614 001 8 Sensor splitter cable 364 607 001 0 5 m...

Page 12: ...r cable A 364 622 001 1 0 m 364 622 011 3 0 m 364 622 021 6 0 m A B C Sensor splitter cable Y cable to add additional sensors Sensor extension cable Cable to increase the sensor distance from the ECU...

Page 13: ...he EB Soft Docking ECU to the ultrasonic sensor The sensor extension cable can be used anywhere and in any combination within the sensor loom to ensure the cable is long enough to reach the mounted se...

Page 14: ...and above 80 C For example do not place the product in a paint oven temperature 80 C Fit the EB Soft Docking after painting The position of the ECU box should be in a suitably protected position in t...

Page 15: ...bs are used The breakage of one or more optical part may cause a short circuit which causes the temporary extinction of both of the end outline marker lamps Any product opening or any product change c...

Page 16: ...ention to the location of the alarm the cable entry must be at the top and the drain hole at the bottom to let water flow The audio beeper connector should be plugged into the EB Soft Docking cable pa...

Page 17: ...actured prior to January 2014 Insert cable through spare entry of existing junction box Connect wires as appropriate Ensure waterproof installation Cable connections Note only four out of the eight ca...

Page 18: ...p obstacles will not be detected at all For the sensors to function optimally the angle between sensor surface and the road should be 90 Minimum height 65 cm without use of settings If a lower value i...

Page 19: ...to risk of water ingress Maximum 3 sensors per channel Balance the number of sensors between all the channels maximum difference of 1 sensor between each channel Maximum of 5 sensors per system Mounti...

Page 20: ...rs by using the sensor notches To adjust sensor press firmly on the centre of the sensor and click onto the next notch hence changing the angle of the sensor Available settings Vertical 12 Horizontal...

Page 21: ...f 35 cm is not possible angular adjustment maybe required by using the sensor notches 3 x 6 notches for each side Drill a 25 mm diameter hole pass the sensor lead through with connector from the senso...

Page 22: ...sing the sensor notches This orientation is mostly intended for the centre sensor position on the trailer 1 x 6 notches for each side Drill a 25 mm diameter hole pass the sensor lead through with conn...

Page 23: ...ber buffers etc and is used to calculate where the end of the trailer begins The system allows for a sensor channel offset from 0 60 cm i e Physical Offset to be used on the yellow and or green channe...

Page 24: ...he sensor on the trailer to ensure that the sensor detection zone does not clash with any part of the trailer and or floor especially when using the sensor offset Example Sensor mounted using the sens...

Page 25: ...EB Soft Docking is configured using DIAG V6 software The software and operators guide can be downloaded from the Findex section of the Haldex website To download the software Click here Haldex Findex...

Page 26: ...installed Step 1 Turn on the power to the EB Gen3 Open DIAG select configuration Step 2 Select ECU parameters configuration Step 3 Select setup auxiliary configuration Step 4 Select CAN BUS tab Step 5...

Page 27: ...olutions How to remove EB Soft Docking from EB Gen3 Step 1 Turn on the power to the EB Gen3 Open DIAG select configuration Step 2 Select ECU parameters configuration Step 3 Select setup auxiliary conf...

Page 28: ...tep 7 Click on green ticks until you reach Online Configuration and ECU Programming window Step 9 Remove EB Soft Docking CAN BUS cable from EB Gen3 ECU Step 10 Select Yes to send data to ECU Step 11 S...

Page 29: ...Step 2 Connect EB Soft Docking to the EB CAN BUS connector Step 3 Turn on the power to EB Gen3 Step 4 Check installation using DIAG How to install a 3 sensor 1 x yellow 2 x green EB Soft Docking syst...

Page 30: ...Docking tick box Step 14 Ensure that the CAN Bus Termination box is selected Note the CAN Bus termination shall always be selected unless otherwise advised by Haldex Step 12 Select Modify button Step...

Page 31: ...are required go to step 17 If sensor channel offsets are required go to step 18 Step 17 Proceed to EOLT Click on green ticks until you reach DIAG home page Step 18 Adjust channel values to sensor inst...

Page 32: ...tive Vehicle Solutions 2020 Step 20 Select Send data to ECU Step 19 Click on green ticks until you reach Online Configuration and ECU Programming window Step 21 Select Yes to send data to ECU Step 22...

Page 33: ...Solutions How to configure a sensor channel offset Step 2 Select ECU parameters configuration Step 3 Select setup auxiliary configuration Step 4 Select CAN BUS tab Step 5 Select Modify button Step 1 T...

Page 34: ...ep 6 Adjust channel values to sensor installation offset Step 8 Select Send data to ECU Offset example Both channels are different values Offset example Both channels the same value Step 7 Click on gr...

Page 35: ...EB Soft Docking Installation guide 35 2020 Innovative Vehicle Solutions Step 9 Select Yes to send data to ECU Step 10 Click green tick to return to DIAG home page...

Page 36: ...e DTC error Incorrect number of sensors either the yellow or green channel has no working sensors connected DTC error EE data mismatch sensor mismatch between EB Gen3 stored data and EB Soft Docking s...

Page 37: ...p 5 Click on green ticks until you reach the DIAG home window Step 6 Select configuration Step 7 Select ECU parameters configuration Step 8 Select setup auxiliary configuration Step 9 Select CAN BUS t...

Page 38: ...ification of faulty sensors a Turn off power to the EB Gen3 b Based on the information obtained replace a sensor with a new sensor c Turn on the power to the EB Gen3 d Use DIAG to check for any active...

Page 39: ...tep 1 Turn on the power to the EB Gen3 Check that there are no active DTC s Note Do not start the EOLT if there are any active DTC s Step 2 Open DIAG select service Step 3 Select DTC s Step 4 Check Di...

Page 40: ...f required tick the Pause Between Tests box When ticked the EOLT waits for a prompt from the operator before proceeding to the next test Step 10 Check Actual Sensors displayed value is correct Note Ma...

Page 41: ...yellow channel Sensor activation sequence The sensor is activated detected using a solid object see example placed at 150 mm in front of the sensor Note Do not place the solid object onto the sensor f...

Page 42: ...ected S1 box green Activate any sensor on the green channel Test sequence Marker lights flashing Place a solid object 150 mm away from the sensor face Marker lights stop flashing remain on and bleeper...

Page 43: ...e Solutions Step 17 Sensor on green channel has been detected S2 box green Step 18 Select click the correct button Step 19 Select click correct button Step 20 Disable vehicle reverse gear Step 22 EOLT...

Page 44: ...ith other sensor See step 4 7 Repeat step 5 with other sensor See step 5 Step Activity Results 8 Place the test sample in the distance as in step 3 9 Engage the reverse gear twice within 2 seconds LED...

Page 45: ...e system is installed into the last third of the trailer Thus the EB Soft Docking is independent of the truck and also very well suited for changes of the truck and trailer combination Engage the reve...

Page 46: ...ity to ensure a clear passage when manoeuvring The operation needs to be tested on a vehicle after installation The vehicle requires Haldex EB Gen3 2M or 3M systems to function Day time mode activatio...

Page 47: ...ible for the sensor not to detect the dock Caution with ramps with floors that point out from the main body Attention It is the driver s responsibility to manoeuvre safely Ramps with curtains require...

Page 48: ...lights stay frozen when reverse is engaged the system has detected an error Attention EB Soft Docking is protected against an AC voltage supply but will not function It will function again correctly w...

Page 49: ...e for any damage that may occur when using the system It is the always the drivers responsibility to reverse manoeuvre safely Cable connections Ensure that the EB Soft Docking ECU connectors are plugg...

Page 50: ...s than 1 m to be coiled into loops of 100 mm minimum and 150 mm maximum diameter Excess length which will not form a complete loop may be left to hang in partial loops having a cable bend radius of 50...

Page 51: ...These are indicated by the yellow shaded areas as shown Adequate protection should be used to avoid penetration of the paint or coating All electrical ports to have connectors or blanking plugs instal...

Page 52: ...the system status and sends it to the EBS via the trailer CAN EB Soft Docking ECU Part number ECU 364 608 001 Green connector Brown connector LED outline marker lamp Part number Left side 364 617 001...

Page 53: ...ith molded marker connectors 364 623 0xx Outline marker lamps and brake loom Part number Outline markers and brake 364 610 001 Cable colour Function Grey Reverse light White Earth common Black Left ta...

Page 54: ...r Sensors with no audio beeper 364 625 001 Sensors and audio beeper cables Used to connect the EB Soft Docking ECU brown connector to the sensors and audio beeper Refer to customer drawings for cable...

Page 55: ...audio beeper Part number Audio beeper 364 616 001 Ultrasonic sensor Part number Ultrasonic sensor 364 614 001 Audio beeper audible warning system The audio beeper is used to warn the driver of the di...

Page 56: ...m 0 5 m A B C Sensor splitter cable Y cable to add additional sensors Sensor splitter cable A 364 622 001 1 0 m 364 622 011 3 0 m 364 622 021 6 0 m A Sensor extension cable Cable to increase the sens...

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Page 70: ...EB Soft Docking Installation guide 70 Innovative Vehicle Solutions 2020 pp PMcM 01 10 14 01 10 14 01 14 14...

Page 71: ...EB Soft Docking Installation guide 71 2020 Innovative Vehicle Solutions 30 09 14 30 09 14...

Page 72: ...01 Fax 91 253 23 80 729 2020 Haldex AB This material may contain Haldex trademarks and third party trademarks trade names corporate logos graphics and emblems which are the property of their respectiv...

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