HAKO Sweepmaster P800 Instruction Manual Download Page 35

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Safety Information

5.2

Maintenance report

Handover

Upgrading
Test drive
Handover to customer
Instruction
completed on:

at _________________ operating hours

Hako system maintenance

after 4 weeks

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance I

six-monthly

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance II/S

annually

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance I

six-monthly

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance II/S

annually

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance I

six-monthly

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance II/S

annually

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance I

six-monthly

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance II/S

annually

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance I

six-monthly

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance II/S

annually

Workshop Stamp

completed on:

at _________________ operating hours

Summary of Contents for Sweepmaster P800

Page 1: ...Instruction Manual Sweepmaster P800 6404 10 Sweepmaster B800 6404 20...

Page 2: ...are parts are used should any repairs be necessary Only such original spare parts warrant that the equipment is reliably ready to use at all times We reserve the right to make technical improvements V...

Page 3: ...re no rights to claims for com pensation under the terms of warranty when the damage is a result of failure to observe the stipulations concerning service and maintenance Maintenance work must be comp...

Page 4: ...owever the heavy metals contained also represent a major risk to human health and to the environment Never open or damage batteries Never touch inhale or swallow the con tent matter of batteries Healt...

Page 5: ...tion 19 3 2 Operating and indicator elements 20 3 2 1 Operating elements 20 3 2 2 Operating panel 24 3 3 Operation 26 3 3 1 Switching on 26 3 3 2 Accelerating 27 3 3 3 Stopping 27 3 3 4 Vacuumsweeping...

Page 6: ...55 5 9 2 Emptying the dirt hopper 55 5 9 3 Inserting the dirt hoppers 55 5 9 4 Changing the seals 55 5 10 Dust vacuum 56 5 10 1 Clearing dust deposits from panel air filter during operation 57 5 10 2...

Page 7: ...nition Safety information persons or property Safety symbol to indicate dangerous situations arising through failure to follow instructions or prescribed work procedures precisely or through ignoring...

Page 8: ...these documents should be transferred to the new owner operator The transfer should be confirmed The warning labels attached to the machine provide important information concerning safe operation Ille...

Page 9: ...working indoors When using the machine it is essential to pay attention to third parties especially children Pay attention to hot parts of the engine risk of burns It is prohibited to transport passen...

Page 10: ...and maintenance work When working with the hood raised it must be opened up fully to prevent it from accidentally dropping or slamming shut When working on the electrical system always disconnect the...

Page 11: ...t the power plug in the socket if the base is wet or damp Never immerse the power cable or power plug in water or other fluids clean them in running water Risk of electric shock Dry any power plugs an...

Page 12: ...g oil and lubricants Observe the applicable laws and local regulations when disposing of waste and cleaning agents also refer to the Water Resources Act Observe the applicable laws and local regulatio...

Page 13: ...ine The following safety and warning labels are attached to the machine where easily legible Missing or illegible labels must be replaced immediately Choke Fig 1 1 only Sweepmaster P800 Lock dirt hopp...

Page 14: ...14 Safety Information Fig 2 2 3 1 5 4 6...

Page 15: ...es Fig 2 2 only Sweepmaster B800 Wear compensator for rotary brush Fig 2 3 Rating plate Fig 2 4 Wear compensator for side brush Fig 2 5 Oil label Fig 2 6 only Sweepmaster P800 Engine oil only use SAE...

Page 16: ...16 Safety Information Fig 3 Read and observe the operating manual Fig 3 4 Lower Raise side brush Fig 3 5 1 2 3 4 5...

Page 17: ...rds First of all pivot the handlebar to its operating position Pivoting the handlebar to its operating position 1 Loosen the wing bolts Fig 4 1 on the right and left sides of the handlebar Fig 4 2 a f...

Page 18: ...ding to the applicable environmental laws 2 1 3 Checking the oil level only Sweepmaster P800 Engine oil is filled at the factory As a precaution however check the oil level again on site refer to Sect...

Page 19: ...ach day Carry out the following checks before starting the machine 1 Check the parking space for signs of leaks 2 Only Sweepmaster P800 Check the engine oil level with the dipstick and refill if neces...

Page 20: ...ed against the panel air filter Fig 6 1 by the suction turbine Fig 6 5 and filtered out there Only dust free air is fed back into the ambient air Fig 6 1 Panel air filter 2 Dirt hoppers 3 Rotary brush...

Page 21: ...1 Operating elements 1 Side brush lever 2 Lever for the parking brake 3 Lever for the folding apron 4 Hood 5 Hood lock 6 Bypass flap 7 Fuel tank cap only Sweepmaster P800 8 Choke only Sweepmaster P800...

Page 22: ...ed for maintenance and repair work In this case unlock the lock Fig 7 5 using a square wrench and pivot the hood up Bypass flap Fig 7 6 On opening the bypass flap the vacuum operation is interrupted I...

Page 23: ...23 Safety Information 1 Drive bar 2 Handlebar 3 Operating panel 4 Wing bolt for handlebar 5 Charger cable 6 Shaking device lever 7 Dirt hopper 8 Dirt hopper lock Fig 8 1 2 3 7 4 5 8 6...

Page 24: ...tion for the user Operating panel Fig 8 3 Refer to Section 3 2 2 Charger cable Fig 8 5 The charger cable of the Sweepmaster B800 is located in the recess which also contains the shaking device lever S...

Page 25: ...3 2 2 Operating panel Sweepmaster P800 Fig 9 1 Key switch Key switch Fig 9 1 The key switch serves to secure the machine against unauthorized use Key switch positions Position 0 Off Position 1 On eng...

Page 26: ...against unauthorized use Key switch positions Position 0 Off Position 1 On engine on Charge control indicator Fig 10 2 During the charging process the machine electronics indicates the charge status...

Page 27: ...rged 3 3 Operation The Sweepmaster must not be used in domestic or office areas Practice all the operating steps in a training area and only use the machine in the areas specified for deployment when...

Page 28: ...ne on carpets while the engine is running Risk of fire through the flooring overheating due to the rotating rotary brush Exception The machine is equipped with a carpet kit option which automatically...

Page 29: ...aragraph Operating the shaking device 8 Check the contents of the two dirt hoppers regularly and empty them as necessary refer to paragraph Emptying the dirt hoppers Do not overload the dirt hoppers T...

Page 30: ...ng lever Fig 8 8 to the right looking to the front and at the same time tip the handlebar Fig 8 2 to the front 2 Remove the dirt hoppers Fig 12 2 from the machine and empty them Carry the dirt hoppers...

Page 31: ...er P800 or that the batteries are sufficiently charged only Sweepmaster B800 Start the machine If the fault occurs again contact a Hako service center If the machine cannot be switched off pay attenti...

Page 32: ...r cm 40 Theoretical area coverage with without side brush m h 4350 3350 Sweeping speed kph 5 Dirt hopper volume Liter 50 2x25 Load capacity dirt hopper kg 60 2x30 Filter surface m 1 5 Power output Swe...

Page 33: ...LwAd measured according to DIN EN 60335 2 72 under normal working conditions is dB A 92 81 Vibration values The weighted effective value of the acceleration established in accordance with ISO 5349 1...

Page 34: ...hine is al ways ready for operation preventive maintenance minimizes operating costs mainte nance and repair costs ensures the machine has a long ser vice life Hako system maintenance is arranged into...

Page 35: ...________ operating hours Hako system maintenance II S annually Workshop Stamp completed on at _________________ operating hours Hako system maintenance I six monthly Workshop Stamp completed on at ___...

Page 36: ...brush space o o Clean the panel air filter in the dust vacuum using the shaking device check it for damage and replace if necessary o o Check the rotary brush and side brush clean or replace as necess...

Page 37: ...ice center Activity Once after the first 4 weeks or after 20 operating hours Engine oil change only Sweepmaster P800 o Activity Interval Six monthly All the maintenance work in accordance with the wee...

Page 38: ...cessary o Check the suction turbine for signs of wear change if necessary o Check the rotary brush bearing in terms of play and for signs of wear change if necessary o Check the steering castor in res...

Page 39: ...inadvertently Remove the ignition key 1 Spark plug cable 2 Screw plug with dipstick and oil fill ing neck 3 Oil drain bolt 4 Vessel for engine oil change not part of scope of delivery 5 Fastening nut...

Page 40: ...ave it to stand still for a time 3 Open the hood 4 Clean the area around the oil filling neck Fig 14 2 5 Turn the screw plug with dipstick Fig 14 2 counterclockwise to remove it 6 Pour the oil SAE 15...

Page 41: ...pin Fig 14 9 5 4 6 Cleaning the air filter 1 Disassemble the air filter refer to paragraph 5 4 5 2 Beat the air filter lightly on a level solid surface 3 If necessary vacuum the air filter carefully u...

Page 42: ...ing the machine inadvertently Only batteries approved by Hako may be used Batteries may only be handled and changed by properly skilled maintenance personnel Only maintenance free batteries may be use...

Page 43: ...erating panel Fig 15 3 refer to paragraph 3 2 2 Section Charge control indicator Fig 10 2 When the charging process has been completed disconnect the plug from the power outlet and return safely to th...

Page 44: ...e of the machine to the batteries Fig 15 6 installed in the machine 6 Connect the positive cable of the machine to the batteries Fig 15 6 installed in the machine refer to paragraph 2 1 4 Sparks could...

Page 45: ...for rotary brush drive 6 Friction wheel crank 7 Screw connection friction wheel bearing 8 Belt drive for machine drive 9 Friction wheel Before starting any maintenance and repair work set the key swi...

Page 46: ...on Fig 16 7 in the friction wheel crank Fig 16 6 2 Tension the belt Fig 16 8 which leads to the rear wheel shaft by moving the friction wheel crank Fig 16 6 in the slot using an appropriate tool The f...

Page 47: ...the friction wheel retracts 1 2 mm from the drive shaft Fig 16 3 6 Turn the hexagon nuts Fig 17 4 one revolution further 7 Complete any fine adjustment using the Bowden cable adjusting nuts Fig 17 3 o...

Page 48: ...od 2 Hood 3 Screws plastic housing 4 Plastic housing 5 Side brush 6 Hexagon head bolt 7 Washer 8 Side brush holder 9 Hexagon nut Before starting any maintenance and repair work set the key switch to P...

Page 49: ...ipping the Sweepmaster B800 the batteries must be removed refer to Section 5 5 4 Before the Sweepmaster can be tipped back the handlebar must be adjusted to a vertical position Fig 19 2 Remove the scr...

Page 50: ...ir work set the key switch to Position 0 to prevent starting the machine inadvertently Remove the ignition key 1 Rotary brush 2 Rotary brush segment total of 4 pieces 3 Bore holes 4 Screw 5 Rotary bru...

Page 51: ...sed of four individual rotary brush segments Fig 20 2 which are fixed to the rotary brush shaft Fig 20 5 by the screws Fig 20 4 Pay attention that the bristle pattern on the rotary brush Fig 20 1 is a...

Page 52: ...a short way 5 Examine the sweeping pattern brush stroke produced on the dusty ground The width of the sweeping pattern must be approx 5 cm The borders of the sweeping pattern must be parallel Fig 21 1...

Page 53: ...2 Screw connection folding apron holder 3 Bowden cable folding apron holding attachment 4 Side apron left 5 Screw connection side aprons 6 Rear apron back rear apron 7 Screw connection rear apron 8 S...

Page 54: ...apron must not be drawn in by the rotary brush Changing the side aprons 9 Unscrew the screw connections Fig 22 5 in the side aprons Fig 22 4 8 10 Change the sealing strips and adjust the side aprons F...

Page 55: ...for dirt hopper 2 Handle for dirt hopper 3 Dirt hopper 4 Handlebar 5 Locking lever for dirt hopper Before starting any maintenance and repair work set the key switch to Position 0 to prevent starting...

Page 56: ...fill level of the dirt hoppers Fig 24 3 regularly and empty it regularly and as necessary Observe the applicable national laws and local regulations when disposing of waste 5 9 3 Inserting the dirt ho...

Page 57: ...aded pin for top filter cover lock 5 Panel air filter 6 Bottom filter cover lock 7 Hood 8 Filter cover 9 Shaking device lever Before starting any maintenance and repair work set the key switch to Posi...

Page 58: ...6 outwards 4 Remove the filter cover Fig 26 8 5 Remove the panel air filter Fig 26 5 5 10 3 Cleaning the panel air filter thoroughly Do not inhale the dust Health hazard Wear an appropriate dust mask...

Page 59: ...5 6 If you have the impression that the suction turbine does not work or dust escapes from the machine contact a Hako service center Do not open the hood Fig 26 7 when the engine is running Risk of in...

Page 60: ...60 Safety Information 5 11 Special equipment Name Description Order no Carpet kit only Sweepmaster B800 For cleaning carpets 6460...

Page 61: ...Directive 2006 42 EC and is in accordance with 2004 108 EC Reference was made to the following standards and or norms and or technical specifications to ensure proper implementation of the safety and...

Page 62: ...Advanced Technology for a Cleaner Better Environment Hako GmbH Hamburger Str 209 239 D 23843 Bad Oldesloe 49 4531 806 0 Fax 49 4531 806 338 88 10 2925 3100 09...

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