HAKO Sweepmaster B650 (6403.20) Instruction Manual Download

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Maintenance and Service

Maintenance and

Service

General information

It is essential to pay attention

to the information in Chapter

"Safety Information" before

completing any service or

maintenance work!

By adhering to the maintenance work

recommended by us, you can be sure

that the machine is always ready to be

put into operation. Maintenance and

repair work necessary on a daily and

weekly basis can be carried out by an

operator trained to complete the work,

all other Hako system maintenance

may only be completed by personnel

who are correspondingly qualified and

trained. Please contact your nearest

Hako service center or authorized Hako

dealer. Failure to observe this annuls

any rights to claims under the terms of

guarantee in respect of resulting

damage or consequential damage.

Always specify the serial number in the

case of inquiries and spare parts

orders, refer to section 1.7 - Rating

plate.

5.1

Hako system maintenance

The Hako system maintenance:

• ensures that the Hako machine is

always ready for operation

(preventive maintenance),

• minimizes operating costs,

maintenance and repair costs,

• ensures the machine has a long

service life.

Hako system maintenance is arranged

into individual modules explaining the

special technical work to be carried out

and prescribes the intervals at which

the work should be performed. Parts to

be replaced for the individual

maintenance tasks are defined and

provided in spare parts kits.

Hako system maintenance,

customer

Work to be carried out by the customer

according to the service and

maintenance instructions in the

instruction manual (daily and weekly).

The driver/operator receives proper

instruction when the machine is

delivered.

Hako one-off system maintenance

After the first four weeks or the first 20

operating hours.

Hako system maintenance I

Six-monthly.

To be completed by skilled personnel

from an authorized Hako service center

according to the machine-specific

system maintenance with spare parts

kit.

Hako system maintenance II

Annually.

To be completed by skilled personnel

from an authorized Hako service center

according to the machine-specific

system maintenance with spare parts

kit - including safety check.

Summary of Contents for Sweepmaster B650 (6403.20)

Page 1: ...Instruction Manual Sweepmaster P650 6403 10 Sweepmaster B650 6403 20 ...

Page 2: ...manual En sure only original spare parts are used should any repairs be necessary Only such original spare parts warrant that the equipment is reliably ready to use at all times Subject to modification as re quired by technical advancement Valid as of April 2014 Hako GmbH D 23843 Bad Oldesloe Hamburger Str 209 239 Phone 49 0 4531 8060 Proper use The Sweepmaster is a manually operat ed sweeper for ...

Page 3: ...laims for compen sation related to damage are excluded from the terms of warranty when the damage is the result of failure to ob serve regulations concerning service and maintenance Maintenance work must be performed by authorized Hako service centers and confirmed in the Maintenance Report which serves as a warranty logbook The following are excluded from the terms of warranty wear and tear throu...

Page 4: ...es The heavy metals contained simultaneously represent a serious risk to health and to the environment Never open batteries or damage them Never touch inhale or swallow any material inside batteries Health hazard Never allow batteries to pollute the environment Risk of con taminating the ground and water In ac cordance with the symbol with the crossed out bin these batteries must not be disposed o...

Page 5: ...sweeping 27 3 3 5 Switching off 28 3 3 6 After finishing work 29 3 3 7 Loading and transportation 29 3 4 Function faults 30 3 5 Options 30 4 Technical Data 31 5 Maintenance and Service 33 5 1 Hako system maintenance 33 5 2 Maintenance report 34 5 3 Maintenance Plan 35 5 4 Engine 38 5 4 1 Checking the engine oil level 39 5 4 2 Refilling engine oil 39 5 4 3 Changing Draining the engine oil change 39...

Page 6: ... air filter during operation 57 5 10 2 Removing the panel air filter 57 5 10 3 Cleaning the panel air filter thor oughly 57 5 10 4 Replacing the sealing strips 57 5 10 5 Inserting panel air filters 58 5 10 6 Checking the suction turbine 58 5 10 7 Checking the filter system for leaks 58 5 11 Special equipment 59 EC Declaration of Conformity 60 Table of Content ...

Page 7: ...finition Safety information persons or property Safety symbol to indicate dangerous situations arising through failure to follow instructions or prescribed work procedures precisely or through ignoring them altogether Note the machine Important information on handling the machine to maintain its functioning ability Risk to environment the environment Risks to the environment through using substanc...

Page 8: ... sold or rented out these documents should be transferred to the new owner operator The transfer should be confirmed The warning labels attached to the machine provide important information concerning safe operation Illegible or missing labels must be replaced by new ones For reasons of safety always use original spare parts 1 3 Operating information The machine is not suitable for clearing up flu...

Page 9: ...uced on the floor Never leave the machine unattended as long as the engine is running Remove the ignition key to prevent unauthorized use of the machine Never leave batteries in a discharged state but recharge them as soon as possible only Sweepmaster B650 When transporting the machine switch the engine off and raise the side brush The Sweepmaster can be used on surfaces with a maximum gradient of...

Page 10: ...re when handling fuel Increased risk of fire Never refuel near open flames or incendiary sparks Never smoke when refueling Never refuel indoors Before refueling switch off the engine and remove the ignition key Wipe up spilled fuel immediately Batteries only Sweepmaster B650 To prevent creeping currents always keep the batteries clean and dry protect from soiling such as by metal dust Never lay an...

Page 11: ...e is de tected the cable must be replace pri or to further use Health hazard The shaking device for cleaning the panel air filter may only be actuated when the dirt hoppers are in the machine and have been raised It is forbidden to eat drink and smoke in battery charging rooms Safety equipment Never operate the Sweepmaster without the hood being closed and locked safety equipment Do not open the h...

Page 12: ... e g oil and lubricants Observe the applicable laws and local regulations when disposing of waste and cleaning agents also refer to the Water Resources Act Observe the applicable laws and local regulations when disposing of waste oil only Sweepmaster P650 Used batteries with the recycling symbol must not be disposed of in household waste refer to Section Disposing of batteries ...

Page 13: ...hine The following safety and warning labels are attached to the machine where easily legible Missing or illegible labels must be replaced immediately Choke Fig 1 1 only Sweepmaster P650 Lock dirt hopper Fig 1 2 Company logo Fig 1 3 Fig 1 2 1 3 ...

Page 14: ...14 Safety Information Fig 2 1 6 3 5 4 2 7 ...

Page 15: ...free batteries Fig 2 2 only Sweepmaster B650 Wear compensator for rotary brush Fig 2 3 Rating plate Fig 2 4 Wear compensator for side brush Fig 2 5 Oil label Fig 2 6 only Sweepmaster P650 Engine oil only use SAE 15 W 40 12 V label Fig 2 7 only Sweepmaster B650 12 V ...

Page 16: ...ety Information Fig 3 Shaking device Fig 3 1 Type of machine Fig 3 2 Sweepmaster P650 Sweepmaster B650 Lower Raise side brush Fig 3 3 Read and observe the instruction manual Fig 3 4 Gradient Fig 3 5 3 1 4 2 5 ...

Page 17: ...s First of all pivot the handlebar to its operating position Pivoting the handlebar to its operating position 1 Loosen the wing bolts Fig 4 1 on the right and left sides of the handlebar Fig 4 2 a few revolutions until the handlebar Fig 4 2 can be straightened up 2 Pivot the handlebar Fig 4 2 towards the rear and set it to a height convenient for the user 3 Tighten the wing bolts Fig 4 1 on the ri...

Page 18: ...rding to the applicable environmental laws 2 1 3 Checking the oil level only Sweepmaster P650 Engine oil is filled at the factory As a precaution however check the oil level again on site refer to Section 5 4 1 2 1 4 Connecting the battery only Sweepmaster B650 Before starting up for the first time connect the positive cable of the device as illustrated in Figure 5 to the positive pole Fig 5 1 of ...

Page 19: ...ch day Carry out the following checks before starting the machine 1 Check the parking space for signs of leaks 2 Only Sweepmaster P650 Check the engine oil level with the dipstick and refill if necessary refer to Section 5 4 2 3 Only Sweepmaster P650 Check the fuel supply and refill fuel if necessary refer to refer to paragraph 2 1 2 4 Only Sweepmaster B650 Check the charge status of the battery a...

Page 20: ...ainst the panel air filter Fig 6 1 by the suction turbine Fig 6 5 and filtered out there Only dust free air is fed back into the ambient air Fig 6 1 Panel air filter 2 Dirt hoppers 3 Rotary brush 4 Side brushes 5 Suction turbine Sweepmaster P650 The Sweepmaster P650 is equipped with a gasoline engine and is filled with approx 2 5 l gasoline Sweepmaster B650 To charge the battery the Sweepmaster B6...

Page 21: ... and indicator elements 3 2 1 Operating elements 1 Side brush lever 2 Hood 3 Hood lock 4 Bypass flap 5 Fuel tank cap only Sweepmaster P650 6 Choke only Sweepmaster P650 7 Recoil starter only Sweepmaster P650 Fig 7 1 3 4 2 5 6 7 ...

Page 22: ... On opening the bypass flap the vacuum operation is interrupted If necessary open up the bypass flap by hand Vacuuming should be interrupted when wet waste could be vacuumed up Fuel tank cap Fig 7 5 Only for Sweepmaster P650 with gasoline engine The fuel tank cap closes the fuel tank Choke Fig 7 6 Only for Sweepmaster P650 with gasoline engine The choke must be pulled out before cold starting the ...

Page 23: ...23 Operation 1 Drive bar 2 Handlebar 3 Operating panel 4 Wing bolt for handlebar 5 Charger cable 6 Shaking device lever 7 Dirt hopper 8 Dirt hopper lock Fig 8 1 2 3 7 4 5 8 6 ...

Page 24: ...on for the user Operating panel Fig 8 3 Refer to Section 3 2 2 Charger cable Fig 8 5 The charger cable of the Sweepmaster B650 is located in the recess which also contains the shaking device lever Shaking device lever Fig 8 6 To clean the panel air filter pull the shaking device lever out then push back in again repeat this several times Dirt hopper lock Fig 8 8 To remove the dirt hopper move the ...

Page 25: ...2 2 Operating panel Sweepmaster P650 Fig 9 1 Key switch Key switch Fig 9 1 The key switch serves to secure the machine against unauthorized use Key switch positions Position 0 Off Position 1 On engine ready to start 1 ...

Page 26: ...ainst unauthorized use Key switch positions Position 0 Off Position 1 On engine on Charge control indicator Fig 10 2 During the charging process the machine electronics indicates the charge status via four green LEDs The Sweepmaster B650 can only be charged when the key switch is in Position 0 As the charge level increases it is indicated by the LEDs which light up progressively from left to right...

Page 27: ... 3 Operation The Sweepmaster must not be used in domestic or office areas Practice all the operating steps in a training area and only use the machine in the areas specified for deployment when you are familiar with all the operations 3 3 1 Switching on The motor must not be started when the hood is open Risk of injury through belt drive and rotating fan Sweepmaster P650 Before starting the Sweepm...

Page 28: ...ing rotary brush Exception The machine is equipped with a carpet kit option which automatically switches the rotary brush off when stopping the machine 3 3 4 Vacuumsweeping Ensure sufficient ventilation when sweeping indoors It is forbidden to sweep up dust which represents a health hazard 1 Check the machine refer to paragraph 2 2 2 Open the bypass flap if damp waste is to be cleared up 3 Switch ...

Page 29: ...y refer to paragraph Operating the shaking device 8 Check the contents of the dirt hopper regularly and empty as necessary refer to paragraph Emptying the dirt hopper Do not overload the dirt hopper This can affect the stopping distance Caution particularly when sweeping up dirt such as metallic chippings Tip out the dirt hopper from a low height when emptying to prevent dust swirling around If ne...

Page 30: ...t hopper 1 Move the locking lever Fig 8 8 to the right looking to the front and at the same time tip the handlebar Fig 8 2 to the front 2 Remove the dirt hopper Fig 12 2 from the machine and empty it Carry the dirt hopper Fig 12 2 by the handles Fig 12 1 Fig 12 Observe the applicable laws and local regulations when disposing of waste 3 3 7 Loading and transportation When loading the machine and tr...

Page 31: ... P650 or that the battery is sufficiently charged only Sweepmaster B650 Start the machine If the fault occurs again contact a Hako service center If the machine cannot be switched off pay attention to the rotating fan when you disconnect the cable or pull out the spark plug connector Risk of injury 3 5 Options The basic machine can be upgraded by adding further components The order and spare parts...

Page 32: ...ter cm 25 Side brush diameter cm 40 Theoretical area coverage with without side brush m h 3525 2525 Sweeping speed kph 5 Dirt hopper volume Liter 35 Load capacity dirt hopper Maximum 25 Kg kg 25 Filter surface m 1 5 Power output Sweepmaster P650 Sweepmaster B650 kW 3 3 0 75 Weight ready to use Sweepmaster P650 Sweepmaster B650 kg 102 122 Climbing capacity 2 Ambient temperature Sweepmaster P650 Swe...

Page 33: ...LwAd measured according to DIN EN 60335 2 72 under normal working conditions is dB A 92 84 Vibration values The weighted effective value of the acceleration established in accordance with ISO 5349 1 to which the upper limbs hand arm are exposed under normal working conditions is m s 2 5 2 5 The weighted effective value of the acceleration established in accordance with ISO 2631 1 to which the body...

Page 34: ... machine is always ready for operation preventive maintenance minimizes operating costs maintenance and repair costs ensures the machine has a long service life Hako system maintenance is arranged into individual modules explaining the special technical work to be carried out and prescribes the intervals at which the work should be performed Parts to be replaced for the individual maintenance task...

Page 35: ...___________ operating hours Hako system maintenance II S annually Workshop Stamp completed on at _________________ operating hours Hako system maintenance I six monthly Workshop Stamp completed on at _________________ operating hours Hako system maintenance II S annually Workshop Stamp completed on at _________________ operating hours Hako system maintenance I six monthly Workshop Stamp completed ...

Page 36: ...o Clean the brush space o o Clean the panel air filter in the dust vacuum using the shaking device check it for damage and replace if necessary o o Check the rotary brush and side brush clean or replace as necessary o o Check sealing strips 2 side aprons 1 rear apron for wear and clearance replace if necessary o Clean the air filter only Sweepmaster P650 o Check the function of the suction turbine...

Page 37: ...service center Activity Once after the first 4 weeks or after 20 operating hours Engine oil change only Sweepmaster P650 o Activity Interval Six monthly All the maintenance work in accordance with the weekly Hako system maintenance customer o Check the drive belt for signs of wear and its tension replace or readjust as necessary o Engine oil change only Sweepmaster P650 o or every 100 operating ho...

Page 38: ...f necessary o Check the suction turbine for signs of wear change if necessary o Check the rotary brush bearing in terms of play and for signs of wear change if necessary o Check the steering castor in respect of its running surface and bearing play change if necessary o Check the rear wheels for bearing clearance and signs of wear of the running surface replace the wheel bearings and rear wheels i...

Page 39: ...ine inadvertently Remove the ignition key 1 Spark plug cable 2 Screw plug with dipstick and oil fill ing neck 3 Oil drain bolt 4 Vessel for engine oil change not part of scope of delivery 5 Fastening nut for air filter cover 6 Air filter cover 7 Air filter 8 Fastening nut for air filter 9 Threaded pin 10 Oil sensor Fig 14 2 4 6 7 8 9 5 3 1 5 6 10 ...

Page 40: ...Leave it to stand still for a time 3 Open the hood 4 Clean the area around the oil filling neck Fig 14 2 5 Turn the screw plug with dipstick Fig 14 2 counterclockwise to remove it 6 Pour the oil SAE 15 W 40 slowly in the oil filling neck 7 Check the new engine oil level refer to paragraph 5 4 1 8 Top up with more engine oil if necessary and check the engine oil level again 9 Screw the screw plug w...

Page 41: ...readed pin Fig 14 9 5 4 6 Cleaning the air filter 1 Disassemble the air filter refer to paragraph 5 4 5 2 Beat the air filter lightly on a level solid surface 3 If necessary vacuum the air filter carefully using a vacuum cleaner Do not damage the filter ribs 4 If the air filter cannot be cleaned sufficiently replace the old air filter with a new one 5 4 7 Installing the air filter 1 Install the cl...

Page 42: ...tarting the machine inadvertently Only batteries approved by Hako may be used Batteries may only be handled and changed by properly skilled maintenance personnel Only maintenance free batteries may be used 1 Charger cable 2 On board charger housing disassembled 3 Operating panel 4 Connection diagram 5 Hood 6 Block battery 7 Handle 8 Fuses Fig 15 1 3 2 5 4 6 7 8 ...

Page 43: ...control indicator lights up in the operating panel Fig 15 3 refer to Section 3 2 2 Section Charge control indicator Fig 10 2 When the charging process has been completed disconnect the plug from the power outlet and return safely to the recess 5 5 2 Total discharge signal transducer TSG The machine is equipped with a total discharge signal transducer to protect the battery against total discharge ...

Page 44: ...hine to the battery Fig 15 6 installed in the machine 6 Connect the negative cable of the machine to the battery Fig 15 6 installed in the machine refer to Section 2 1 4 Sparks could be produced when connecting the battery 7 Close the hood Fig 15 5 so that it audibly locks 5 5 6 Disposing of batteries Used batteries with the recycling symbol contain reusable commodities However the heavy metals co...

Page 45: ...ley for rotary brush drive 6 Friction wheel crank 7 Screw connection friction wheel bearing 8 Belt drive for machine drive 9 Friction wheel Before starting any maintenance and repair work set the key switch to Position 0 to prevent starting the machine inadvertently Ensure the engine has stopped before opening the hood Risk of injury through running belt drives Fig 16 2 4 8 and rotating fan Fig 16...

Page 46: ...ction Fig 16 7 in the friction wheel crank Fig 16 6 2 Tension the belt Fig 16 8 which leads to the rear wheel shaft by moving the friction wheel crank Fig 16 6 in the slot using an appropriate tool The friction wheel Fig 16 9 thereby lies against the drive shaft Fig 16 3 3 Tighten the screw connection Fig 16 7 in the friction wheel crank Fig 16 6 4 Check the belt tension with an appropriate measur...

Page 47: ...and the friction wheel retracts 1 2 mm from the drive shaft Fig 16 3 6 Turn the hexagon nuts Fig 17 4 one revolution further 7 Complete any fine adjustment using the Bowden cable adjusting nuts Fig 17 3 on the handlebar turn the adjusting nuts Fig 17 3 so that the distance between friction wheel and drive shaft is between 0 4 and 1 mm ...

Page 48: ... hood 2 Hood 3 Screws plastic housing 4 Plastic housing 5 Side brush 6 Hexagon head bolt 7 Washer 8 Side brush holder 9 Hexagon nut Before starting any maintenance and repair work set the key switch to Position 0 to prevent starting the machine inadvertently Fig 18 4 3 5 6 7 8 9 1 2 ...

Page 49: ...ore tipping the Sweepmaster B650 the battery must be removed refer to Section 5 5 4 Before the Sweepmaster can be tipped back the handlebar must be adjusted to a vertical position Fig 19 2 Remove the screws Fig 18 3 from the plastic housing Fig 18 4 and remove the plastic housing Fig 18 4 3 Remove the hexagon head bolts Fig 18 6 the washers Fig 18 7 and hexagon nuts Fig 18 9 4 Pull the old side br...

Page 50: ...maintenance and repair work set the key switch to Position 0 to prevent starting the machine inadvertently Remove the ignition key 1 Rotary brush 2 Rotary brush segment 3 Bore holes 4 Screw 5 Rotary brush shaft 6 Guide pin 7 Seal dirt hoppers Fig 20 5 1 7 3 2 2 4 6 ...

Page 51: ...s comprised of two rotary brush segments Fig 20 2 which are fixed to the rotary brush shaft Fig 20 5 by the screws Fig 20 4 Pay attention that the bristle pattern on the rotary brush Fig 20 1 is always arranged in a V shape in the direction of driving so that the dirt is guided to the center of the rotary brush 1 Tip the machine to the rear Before tipping the Sweepmaster B650 the battery must be r...

Page 52: ...k a short way 5 Examine the sweeping pattern brush stroke produced on the dusty ground The width of the sweeping pattern must be approx 5 cm The borders of the sweeping pattern must be parallel Fig 21 1 Rotary brush height control knob 6 Open the hood 7 Adjust the height of the rotary brush by means of the control knob Fig 21 1 8 Close the hood 9 Repeat steps 1 to 8 until the adjustment is correct...

Page 53: ...53 Maintenance and Service 1 Side apron left 2 Screw connection side aprons 3 Rear apron back rear apron 4 Screw connection rear apron 5 Side apron right Fig 22 5 2 3 4 A 1 2 ...

Page 54: ... the side aprons Fig 22 1 5 Also screw the ground of the wing nut at Position A Fig 22 A Changing the rear aprons 5 Remove the dirt hopper refer to Section 5 9 1 6 Unscrew the screw connections Fig 22 4 in the rear aprons Fig 23 1 2 7 Change the sealing strip and adjust the rear apron Fig 22 3 The clearance of the rear apron Fig 23 2 from the ground must be 1 2 mm 8 Screw the screw connections Fig...

Page 55: ...Seal for dirt hopper 2 Handle for dirt hopper 3 Dirt hopper 4 Handlebar 5 Locking lever for dirt hopper Before starting any maintenance and repair work set the key switch to Position 0 to prevent starting the machine inadvertently Fig 24 3 2 4 5 1 ...

Page 56: ...ck the fill level of the dirt hopper Fig 24 3 regularly and empty it regularly and as necessary Observe the applicable national laws and local regulations when disposing of waste 5 9 3 Inserting the dirt hopper 1 Insert the dirt hopper Fig 24 3 back in the machine from the rear until they perceptibly engage in the frame Fig 25 2 2 Pivot the handlebar Fig 24 4 towards the rear until the lever Fig 2...

Page 57: ...Threaded pin for top filter cover lock 5 Panel air filter 6 Bottom filter cover lock 7 Hood 8 Filter cover 9 Shaking device lever Before starting any maintenance and repair work set the key switch to Position 0 to prevent starting the machine inadvertently Fig 26 1 2 4 5 4 6 6 8 9 7 3 3 ...

Page 58: ... 24 6 outwards 4 Remove the filter cover Fig 24 8 5 Remove the panel air filter Fig 24 5 5 10 3 Cleaning the panel air filter thoroughly Do not inhale the dust Health hazard Wear an appropriate dust mask 1 Drop the panel air filter Fig 24 5 a few times from a small height onto a level solid surface Be careful not to damage the filter ribs The ground must not have any surface irregularities Do not ...

Page 59: ...24 5 6 If you have the impression that the suction turbine does not work or dust escapes from the machine contact a Hako service center Do not open the hood Fig 24 7 when the engine is running Risk of injury through belt drive and rotating fan Fig 24 3 5 10 7 Checking the filter system for leaks Do not open the hood Fig 24 7 when the engine is running Risk of injury through belt drive and rotating...

Page 60: ...60 Maintenance and Service 5 11 Special equipment Name Description Order no Carpet kit only Sweepmaster B650 For cleaning carpets 6460 ...

Page 61: ... the EC Directive 2006 42 EC and is in accordance with 2004 108 EC Reference was made to the following standards and or norms and or technical specifications to ensure proper implementation of the safety and health requirements in the EC Directives EN 60335 2 72 EN 55012 EN 61000 6 2 Bad Oldesloe 22 04 2014 Dr Rainer Bavendiek Director R D Name of the authorized person who compiles technical docum...

Page 62: ...Spitzentechnik für eine saubere und schönere Umwelt Hako GmbH Hamburger Str 209 239 D 23843 Bad Oldesloe 49 4531 806 0 Fax 49 4531 806 338 88 10 2947 3100 09 ...

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HAKO Sweepmaster B650 (6403.20), Instruction Manual

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