HAKO Scrubmaster B310 R/TB 1020 Instruction Manual Download Page 74

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Maintenance and Service

Check the knurled nuts on the squeegee; change as necessary

Grease the joints and connection rods of the waste water vacuuming system

Adjust the support wheels on the squeegee

Check the vacuum at the suction hose; clear any defects

Check the electrical safety functions:

parking brake, recovery tank float switch

Check the vehicle's condition visually:

color, corrosion and presence of all signs and labels

Check the vehicle is clean; clean it, if necessary

Test drive and test all function and safety-relevant components, including brake tests

Produce test reports in accordance with German UVV, BGV, TÜV and VDE requirements

Inspection label

Logbook

On request against separate account: driver training

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Summary of Contents for Scrubmaster B310 R/TB 1020

Page 1: ...QVWUXFWLRQ 0DQXDO 6FUXEPDVWHU 5 7...

Page 2: ...ay attention that only original spare parts are used for any necessary maintenance and repair work Only original spare parts can guarantee long reliable equipment operation We re serve the right to ma...

Page 3: ...serve regulations concerning service and maintenance Maintenance work must be performed by authorized Hako service centers and confirmed in the Maintenance Report which serves as a warranty logbook Th...

Page 4: ...od of operation 23 3 1 1 Scrubbing unit 23 3 1 2 Squeegee 25 3 1 3 Suction turbines suction 25 3 1 4 Solution tank 26 3 1 5 Recovery tank 27 3 1 6 Traction drive 27 3 1 7 Brakes 27 3 1 8 Batteries and...

Page 5: ...olution filter 84 5 6 Recovery tank 85 5 6 1 Emptying the recovery tank 86 5 6 2 Cleaning the recovery tank 86 5 6 3 Cleaning the draining hose cap 88 5 6 4 Cleaning the air intake filter 88 5 6 5 Cle...

Page 6: ...afety information persons or property Safety information to prevent the development of haz ardous situations resulting from ignoring or failing to follow instructions or prescribed work procedures Not...

Page 7: ...repaired by persons trained by Hako or authorized to do so by Hako This vehicle is not intended to be used by persons including children with limited physical or mental capa bilities or persons witho...

Page 8: ...en their capa bility to operate the vehicle to the contractor or person appointed by him and have been explicitly charged by him to operate the vehi cle Before starting work operating per sonnel must...

Page 9: ...ehicle lock the drive by removing the key from the key switch When transporting the vehicle the motors must be shutdown Only open empty recovery tanks The scrubber drier may only be driv en on hard su...

Page 10: ...m the accumulation of dirt viruses bacteria etc It is not permitted to use aggressive and corrosive cleaning agents Allow the vehicle to dry after being cleaned e g over the weekend The vehicle must b...

Page 11: ...and clearing faults Switch the vehi cle off remove the key from the key switch and disconnect the battery plug In the case of faults involving the traction drive stop the vehicle imme diately and rem...

Page 12: ...damaged and not dam aged during the charging process The cable must not rub against any thing Do not use the charger if the insulation is damaged Ensure there are no naked flames nearby when handling...

Page 13: ...taminating the ground and water In accordance with symbol with the crossed out bin these batteries must not be disposed of in domestic waste Return and re cycling of old batteries must be agreed on wi...

Page 14: ...and warning labels are attached to the vehicle where easily legible Missing or illegible labels must be replaced immediately RPSDQ ORJR Fig 1 1 Fig 2 1 5HDG WKH RSHUDWLQJ PDQX DO PD LPXP JUDGLHQW DQG...

Page 15: ...bottom on the flap of the left hand electrical compartment RUNLQJ ZLGWK LQ PLOOLPHWHUV PP DQG LQFKHV LQ Fig 1 4 The working width of the machine is specified in millimeters and in inches on the deflec...

Page 16: ...16 Safety Information ULYH GLUHFWLRQ VHOHFWRU Forwards or reverse Fig 2 5 5HOHDVH SDUNLQJ EUDNH Fig 2 6 SSO SDUNLQJ EUDNH Fig 2 7 0D LPXP ZDWHU WHPSHUDWXUH IRU ZDWHU WR EH ILOOHG Fig 2 8 LJ 5 6 7 1 8...

Page 17: ...he hose which hangs to the left of this label DVWH ZDWHU GUDLQ DJH Fig 3 10 The waste water is drained via the hose which hangs to the right of this label 1R ZDVWH ZDWHU GUDLQDJH Fig 3 11 The flap ser...

Page 18: ...en these units are used Before starting the vehicle up for the first time the batteries to be used must be fully charged properly by imple menting the initial battery charge routine Hako assumes no li...

Page 19: ...emove the key QVWDOOLQJ WKH EUXVKHV The brush locks supplied loose in the vehicle s accessories kit must be as sembled on the brushes in accordance with Figure 6 1 LJ 1 Deflector 2 Deflector lock 3 Gr...

Page 20: ...k closed Lock open LJ QVWDOOLQJ WKH GULYH SODWHV ZLWK SDG 1 Turn the drive plate over and place the pad on the contact surface press on and fix in place with the center lock 2 Lock the drive plate wit...

Page 21: ...ee is lifted automatically 9 Close the rear doors GMXVWLQJ WKH VTXHHJHH The squeegee must be set up on a level floor according to the conditions in which it is to be used The squeegee must stand verti...

Page 22: ...the recovery tank empty as necessary Clean it as necessary Refer to Sections 5 6 1 and 5 6 2 2 Fill the solution tank and cleaning agent in accordance with the manu facturer s mixing directives Refer...

Page 23: ...ehicle can only be operated when an operator is seated on the driver s seat The most important vehicle elements are described below 6FUXEELQJ XQLW LJ Two circular brushes which can be changed without...

Page 24: ...e vacuumed up better The deflectors can be raised if neces sary This is the case for basic cleaning for example where the floor only needs to be scrubbed when wet and the solu tion is not vacuumed up...

Page 25: ...e checked prior to starting work when disposing of waste water and or filling the solution tank and cleared of any for eign bodies which have been vacu umed up Check that the sealing strips are in per...

Page 26: ...d add the cleaning agent in accordance with the manufac turer s instructions Lower the cap again to close it Only use cleaning agents non foaming suitable for the vehi cle s vendor We recommend using...

Page 27: ...t switch at the top of the recovery tank switches the suction turbine off automatically as soon as the maximum tank fill level is reached In this case the control lamp Fig 17 2 on the left operating p...

Page 28: ...gear particularly in multi shift op eration The battery trough is provided with the necessary fitting holes Fig 13 1 The battery is provided with a battery water top up system with fill level indicato...

Page 29: ...tery plug Fig 13 5 When the battery plug is plugged into the vehicle socket Fig 13 6 the vehicle is ready to oper ate To charge the trough battery insert the battery plug in the charger The ve hicle i...

Page 30: ...s 2 Cab safety roof 3 Flashing beacon 4 Vacuuming tool 5 Side collision protection here short version because the side scrubbing unit option is installed 5a left hand side 5b right hand side 6 Side sc...

Page 31: ...access with spraying and vacuuming tools A holder can be installed on the left hand side of the vehicle to fix the vacuuming tool Two holes are al ready drilled in the left hand side of the vehicle fo...

Page 32: ...long version is used when the scrubber drier is operated without the side scrubbing unit option in stalled long steel bar on left and right hand sides The short version is used when the side scrubbin...

Page 33: ...V VWHP LJ 7678 70 The chemical dosing system adds a chemical cleaning agent to the fresh water The chemical cleaning agent is in a canister Fig 15 2 and is not part of the scope of delivery of the ch...

Page 34: ...WKH GULYHU V FDE 1 Left hand operating panel 2 Steering wheel 3 Safety catch to release the parking brake 4 Accelerator to drive forwards or backwards 5 Service brake 6 Direction switch forwards reve...

Page 35: ...V DQG EDFNZDUGV LJ The pedal on the right serves to con trol the driving speed as in a normal vehicle Before actuating the accelerator use the driving direction switch Fig 16 6 to set the direction of...

Page 36: ...ain 5LJKW KDQG RSHUDWLQJ SDQHO LJ This operating panel contains the key switch to switch the vehicle on and off the horn and three switches for the optionally available working lights spraying vacuumi...

Page 37: ...5 Operating hour counter and service indicator 6 Battery and charge control indicator 7 Button for side scrubbing unit option 8 Button for brush pressure 9 Button for brush drive 10 Button for squeeg...

Page 38: ...n turbine off and the squeegee is raised QGLFDWRU IRU SDUNLQJ EUDNH DSSOLHG LJ The control lamp lights up red when the parking brake has been actuated via the pedal to the left of the steering column...

Page 39: ...up red Section 3 5 1 provides an over view of the error codes which help you clear functional faults yourself Clear the fault before starting to use the vehi cle again If you cannot clear the fault yo...

Page 40: ...e circular brushes are also switched on XWWRQ IRU EUXVK SUHVVXUH LJ This button is used to increase the brush pres sure This may be necessary when the area to be cleaned is extremely dirty The pressin...

Page 41: ...sumption used during cleaning can be regulated in seven stages Accordingly there are seven green control lamps on the keypad Each lamp relates to one stage The maximum quantity which can be used for...

Page 42: ...mmed last station memory even if the vehicle is switched off temporarily UHHQ DNR EXWWRQ IRU VLPXOWDQHRXV DFWLYDWLRQ RI VFUXEELQJ XQLW DQG YDFXXP LQJ IXQFWLRQ LJ After pressing the green Hako button t...

Page 43: ...43 Operation 5LJKW KDQG RSHUDWLQJ SDQHO LJ 1 Key switch 2 Horn 3 Switch for spraying vacuuming tool 4 Switch for flashing beacon 5 Switch for working lights LJ 1 3 4 2 5...

Page 44: ...chnician so that the fault can be cleared quickly For an overview of the error codes refer to Section 3 5 1 Example When a functional fault actually occurs an acoustic signal is also issued and the re...

Page 45: ...s not installed the switch has no function 6ZLWFK IRU IODVKLQJ EHDFRQ LJ The flashing beacon is an optional accessory If no flashing beacon is in stalled the switch has no function 6ZLWFK IRU ZRUNLQJ...

Page 46: ...olution tank 2 Filter sieve 3 Solution tank filling neck 4 Lid lock 5 Cover recovery tank 6 Cover solution tank 7 Right hand rear door 8 Rear panel frame 9 Left hand rear door 10Solution draining hose...

Page 47: ...tch in place The lid lock functions in the same way on the solution tank and recovery tank 5HDU GRRUV LJ Open the rear doors to access the draining hoses for waste water and so lution DVWH ZDWHU GUDLQ...

Page 48: ...48 Operation 13 Seat console 14 Electrical compartments 15Side door 16 Battery trough LJ 12 13 14 15...

Page 49: ...square wrench The electrical compartments are not provided in the sense of glove compartments 6LGH GRRU LJ The side doors are located to the left and right of the trough battery The doors must be pivo...

Page 50: ...to the vehicle switch the key switch to off lock posi tion 0 beforehand The vehicle is equipped with a safety shutdown via a seat contact dead man s switch This means that it is essential for operatin...

Page 51: ...vice brake pedal to stop the vehicle and bring it to a stop Turn the key in the key switch coun terclockwise to lock position 0 and remove the key Press the left foot on the parking brake pedal to par...

Page 52: ...hicle for leaks and that the sealing strips are in a good condition If the sealing strips are damaged change them refer to Section 5 8 4 HW VFUXEELQJ EDVLF FOHDQLQJ If you do not want to vacuum the fl...

Page 53: ...good condition If the sealing strips are damaged change them refer to Section 5 8 4 9DFXXPLQJ ZLWK WKH KDQG KHOG VXF WLRQ KRVH The hand held suction hose is an op tional accessory Vacuuming with the...

Page 54: ...formation on dos age is provided on the cleaning agent container Use the manufacturer s information as an initial basis Practical experi ence will ensure that you quickly find out which is the right H...

Page 55: ...efer to Sections 5 6 1 and 5 6 2 Observe the applicable laws and local regulations when dis posing of cleaning agents 4 Check the solution filter refer to Section 5 5 4 5 Check the sealing strips and...

Page 56: ...s been tripped The motor has overheated foreign bodies have possibly jammed between the brush and shaft e g tape and such Check the brushes for foreign bodies and remove them as necessary Allow the mo...

Page 57: ...ause the anti blocking system has been tripped Foreign bodies e g tape or such are blocking the side scrubbing brush Check the side scrubbing brush for foreign bodies and remove them as necessary 2 3...

Page 58: ...on 2WKHU IXQFWLRQ IDXOWV 7KH YHKLFOH GRHV QRW ZRUN Check the fuses refer to Section 5 10 3 In the event of faults in the trac tion drive stop the vehicle im mediately apply the parking brake and remov...

Page 59: ...126 RUNLQJ ZLGWK Brush head cm 102 Squeegee cm 126 with side scrubbing unit option cm 118 UHD FRYHUDJH Theoretical at 7 5 kph m h 7650 HLJKWV Dead weight without driving batteries without options wit...

Page 60: ...ards reverse kph 8 0 4 0 Working speed maximum forwards kph 7 5 Climbing capacity drive mode max 1 min 15 Climbing capacity work mode max 5 min 6 Turning circle diameter outer m 3 35 Turning in aisle...

Page 61: ...ight front rear N mm 1 28 0 95 Tightening torque of wheel nuts on rear wheels Nm 140 UDNHV Service brake Hydraulic Drum brakes at rear with automatic adjustment diameter width mm 180 40 Brake fluid e...

Page 62: ...l increased kg 65 47 Specific contact pressure normal increased N cm 0 15 0 2 6XFWLRQ WXUELQHV Power consumption speed W rpm 635 13867 Air flow rate m3 h 240 Vacuum mbar mm WS 203 2030 OHFWULFDO LQVWD...

Page 63: ...normal working conditions is dB A 76 5 Inaccuracy factor KpA dB A 2 9LEUDWLRQ The weighted effective value of the vibration established in accordance with ISO 5349 1 to which the upper limbs hand arm...

Page 64: ...tput V A 36 60 Charging time H 12 DE VDIHW URRI LQFOXGLQJ UHDU YLHZ PLUURU Order number 7582 6LGH FROOLVLRQ SURWHFWLRQ Long version without side scrubbing unit option Order number 7680 10 Short versio...

Page 65: ...c cleaning and very heavy accumulation of dirt Order number 7590 Brushes continued SIC PA 6 12 grain 120 green 2 pieces for basic cleaning and extreme accumulation of dirt Order number 7591 SIC PA 6 g...

Page 66: ...ng tool Order number 7009 Vacuuming and spraying hose length 5 m Order number 7766 Tool holder and attachment part Order number 7311 10 GGLWLRQDO WRROV IRU XVLQJ WKH VXFWLRQ KRVH KDQG KHOG YDFXXP FOHD...

Page 67: ...the vehicle has a long ser vice life The Hako system maintenance de scribes the specific technical work nec essary for the individual modules and defines the intervals for the mainte nance tasks Indi...

Page 68: ...ing hours Hako System Maintenance I 1250 operating hours Workshop Stamp completed on at _________________ operating hours Hako System Maintenance II 1500 operating hours Workshop Stamp completed on at...

Page 69: ...ion Fill the solution tank dose the cleaning agent fill fresh water R Before or after operation R Check the properties of the deflectors to the right and left and repair them or replace the deflector...

Page 70: ...fter the end of operation R Empty the recovery tank R Clean the recovery tank R Clean the air intake filter waste water filter R Clean the fresh water filter R Check the battery charge recharge as nec...

Page 71: ...hem as necessary R Check the side scrubbing brush and water deflectors and complete any repairs or order spare parts and replace them as necessary R Check the squeegee particularly the rear sealing st...

Page 72: ...r R Grease the rotary joint R Check the service brake for leaks check the main brake cylinder and actuating rods clear any defects R Check the brake fluid in the service brake refill and bleed as nece...

Page 73: ...k side scrubbing unit check correct function of water retaining ring fan belt side scrubbing brush functions and correct adjustment replace if necessary R Check the recovery tank particularly the lid...

Page 74: ...ety functions parking brake recovery tank float switch R Check the vehicle s condition visually color corrosion and presence of all signs and labels R Check the vehicle is clean clean it if necessary...

Page 75: ...ards reverse clear defects as necessary R Check the carbon brushes of the hydraulic motor replace if necessary R Check the brush motor output left and right clear defects as necessary R Check the carb...

Page 76: ...r FWLYLW QWHUYDO YHU RSHUDWLQJ KRXUV Complete all activities in Hako system maintenance I and II refer to Section 5 3 2 and section 5 3 3 R In addition R Check the brake linings on the rear wheels cha...

Page 77: ...and charge control indicator including TSG indicator in left operating panel 2 Battery connection cable 3 Battery plug in vehicle socket 4 Battery plug disconnected 5 Seat console open 6 Fill level in...

Page 78: ...ity for damage to the battery caused by a fault when the battery is charged for the first time There must be sufficient venti lation in the charging area risk of explosion The seat console Fig 23 5 mu...

Page 79: ...device Spilled battery acid must never enter the sewage system in its initial form it must be neutral ized beforehand e g diluted with plenty of water or ab sorbed with granulate KHFNLQJ WKH DFLG GHQV...

Page 80: ...safety roof lift the trough battery out on the left hand side of the bat tery The cab safety roof has a recess Fig 24 4 for the lifting gear rope 5 Guide the lifting gear from the left to the battery...

Page 81: ...ab safety roof is provided with a recess Fig 24 4 for the lifting gear rope When installing the trough bat tery use appropriate lifting gear The battery may only be in stalled using lifting gear by pr...

Page 82: ...charge signal transducer TSG is in tegrated in the electronic system and setup at the factory for battery type PzS armor plate insulation digit in the ser vice indicator No 5 If other batteries are us...

Page 83: ...Maintenance and Service 6ROXWLRQ WDQN 1 Lid seal 2 Cap 3 Opening to recovery tank airing and venting 4 Solution tank 5 Solution filter 6 Ball cock 7 Screw cap 8 Solution draining hose LJ 4 1 2 5 6 8 3...

Page 84: ...oting the cap open fully if necessary 5 When the solution tank has been completely emptied screw the cap shut again and attach the draining hose again 6 Close the left and right rear doors When dispos...

Page 85: ...85 Maintenance and Service 5HFRYHU WDQN 1 Cap 2 Cap seal 3 Recovery tank 4 Air intake filter 5 Screw cap 6 Waste water draining hose 7 Cleaning flap LJ 6 4 7 3 1 2 5...

Page 86: ...ed can be regulat ed by turning the cap and pivoting the cap open fully if necessary 5 When the recovery tank has been completely emptied screw the cap shut again and attach the draining hose again If...

Page 87: ...ronic components operating panels or seals It is not permitted to clean the vehicle with a high pressure washer or with a steam blaster because the temperature is in excess of 212 F Wear appropriate g...

Page 88: ...ned as nec essary LJ 1 Pull the filter sieve from the suction pipe and clean with water Remove the filter sieve com pletely to clean it During cleaning and operation pay attention that no water and no...

Page 89: ...brushes according to your needs and install them on the brush head Fig 30 2 according to the instructions refer to Section 2 3 1 KDQJLQJ WKH EUXVKHV Check the brushes on the brush head weekly for sig...

Page 90: ...he vehicle s driving direction for wards until the clamping rail hooks Fig 31 4 are freed and the clamp ing rail Fig 31 3 can be removed away from the vehicle 3 Remove the old rubber deflector strips...

Page 91: ...the key in the key switch and turn the key switch on 2 Lower the squeegee Press the but ton for the squeegee and suction tur bine so that the green control lamp lights up LJ 3 Switch off the key swit...

Page 92: ...changing the sealing strips check that the squeegee stands vertically on the floor Otherwise readjust the support rollers When the vehicle is in operation the sealing strips must be bent a little to t...

Page 93: ...eck after 100 operating hours and subsequently every 200 hours The tightening torque for the wheel nuts Fig 34 1 is 140 Nm KDQJLQJ WKH UHDU ZKHHOV To change the rear wheels the scrubber drier must be...

Page 94: ...ater pump and relief valve for the water supply 10A plug in fuse the hydraulic motor 160A current limiter in the drive control and the working lights and flashing bea con the key switch and horn 10 A...

Page 95: ...ey The vehicle may only be cleaned us ing a water hose operating pressure approx 5 to 6 bar and only from top to bottom It is not permitted to clean the vehicle with a pressure washer or steam blaster...

Page 96: ...weight of the scrubber drier without battery without options and without driver 710 kg Total weight of the scrubber drier with battery and filled solution tank with cab safety roof and side scrubbing...

Page 97: ...secured against rolling away Lash the vehicle down securely The vehicle is provided with attachment points on the left and right hand side to do this Lashing eyes at the rear of the frame and on the...

Page 98: ...98 Maintenance and Service...

Page 99: ...Reference was made to the following standards and or norms and or techni cal specifications to ensure proper im plementation of the safety and health requirements in the EU Directive 1 1 1 1 1 1 Bad...

Page 100: ...3030 3954 GYDQFHG 7HFKQRORJ IRU D OHDQHU HWWHU QYLURQPHQW DNR PE HDG 2IILFH DPEXUJHU 6WU DG 2OGHVORH HUPDQ 3KRQH D...

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HAKO Scrubmaster B310 R/TB 1020, Instruction Manual

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Summary of Contents for Scrubmaster B310 R/TB 1020

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