HAKO Hamster 800 V Operating Instructions Manual Download

Page: 34 / 62

Maintenance and Service

5.2

Maintenance report

Handover

Upgrading

Test drive
Handover to customer

Instruction
completed on:

at _________________ operating hours

Hako system maintenance

after 4 weeks

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance I

six-monthly

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance II/S

annually

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance I

six-monthly

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance II/S

annually

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance I

six-monthly

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance II/S

annually

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance I

six-monthly

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance II/S

annually

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance I

six-monthly

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance II/S

annually

Workshop Stamp

completed on:

at _________________ operating hours

Summary of Contents for Hamster 800 V

Page 1: ...Operating Manual Hako Hamster 800 V 6404 10 Hako Hamster 800 E 6404 20...

Page 2: ...n this manual En sure only original spare parts are used should any repairs be necessary Only such original spare parts warrant that the equipment is reliably ready to use at all times We reserve the...

Page 3: ...bed by the manufacturer The Hako Hamster 800 V E may only be operated serviced and repaired by personnel who are familiar with the work involved and are aware of the risks The applicable accident prev...

Page 4: ...ommodities However the heavy metals contained also represent a major risk to human health and to the environment Never open or damage batteries Never touch inhale or swallow the content matter of batt...

Page 5: ...packing 16 2 1 2 Refueling the engine only Hako Hamster 800 V 17 2 1 3 Checking the oil level only Hako Hamster 800 V 17 2 1 4 Connecting the batteries only Hako Hamster 800 E 17 2 1 5 Initial battery...

Page 6: ...the drive belt 45 5 7 Side brush 47 5 7 1 Side brush wear readjustment 48 5 7 2 Changing the side brush 48 5 8 Rotary brush 49 5 8 1 Cleaning the brush space 50 5 8 2 Changing the rotary brush 50 5 8...

Page 7: ...nition Safety information persons or property Safety symbol to indicate dangerous situations arising through failure to follow instructions or prescribed work procedures precisely or through ignoring...

Page 8: ...e confirmed The warning labels attached to the machine provide important information concerning safe operation Illegible or missing labels must be replaced by new ones For reasons of safety always use...

Page 9: ...rking indoors When using the machine it is essential to pay attention to third parties especially children Pay attention to hot parts of the engine risk of burns It is prohibited to transport passenge...

Page 10: ...maintenance work When working with the hood raised it must be opened up fully to prevent it from accidentally dropping or slamming shut When working on the electrical system always disconnect the bat...

Page 11: ...ty Wash your hands thoroughly after working on batteries Health hazard The shaking device for cleaning the panel air filter may only be actuated when the dirt hoppers are in the machine and have been...

Page 12: ...ne The following safety and warning labels are attached to the machine where easily legible Missing or illegible labels must be replaced immediately Choke Fig 1 1 only Hako Hamster 800 V Lock dirt hop...

Page 13: ...13 Safety Information Fig 2 2 3 1 5 4 6...

Page 14: ...Fig 2 2 only Hako Hamster 800 E Wear compensator for rotary brush Fig 2 3 Rating plate Fig 2 4 Wear compensator for side brush Fig 2 5 Oil label Fig 2 6 only Hako Hamster 800 V Engine oil only use SA...

Page 15: ...15 Safety Information Fig 3 Read and observe the operating manual Fig 3 4 Lower Raise side brush Fig 3 5 1 2 3 4 5...

Page 16: ...forwards First of all pivot the handlebar to its operating position Pivoting the handlebar to its operating position 1 Loosen the wing bolts Fig 4 1 on the right and left sides of the handlebar Fig 4...

Page 17: ...o the applicable environmental laws 2 1 3 Checking the oil level only Hako Hamster 800 V Engine oil is filled at the factory As a precaution however check the oil level again on site refer to Section...

Page 18: ...Carry out the following checks before starting the machine 1 Check the parking space for signs of leaks 2 Only Hako Hamster 800 V Check the engine oil level with the dipstick and refill if necessary...

Page 19: ...against the panel air filter Fig 6 1 by the suction turbine Fig 6 5 and filtered out there Only dust free air is fed back into the ambient air Fig 6 1 Panel air filter 2 Dirt hoppers 3 Rotary brush 4...

Page 20: ...ing elements 1 Side brush lever 2 Lever for the parking brake 3 Lever for the folding apron 4 Hood 5 Hood lock 6 Bypass flap 7 Fuel tank cap only Hako Hamster 800 V 8 Choke only Hako Hamster 800 V 9 R...

Page 21: ...maintenance and repair work In this case unlock the lock Fig 7 5 using a square wrench and pivot the hood up Bypass flap Fig 7 6 On opening the bypass flap the vacuum operation is interrupted If neces...

Page 22: ...22 Operation 1 Drive bar 2 Handlebar 3 Operating panel 4 Wing bolt for handlebar 5 Charger cable 6 Shaking device lever 7 Dirt hopper 8 Dirt hopper lock Fig 8 1 2 3 7 4 5 8 6...

Page 23: ...for the user Operating panel Fig 8 3 Refer to Section 3 2 2 Charger cable Fig 8 5 The charger cable of the Hako Hamster 800 E is located in the recess which also contains the shaking device lever Shak...

Page 24: ...2 Operating panel Hako Hamster 800 V Fig 9 1 Key switch Key switch Fig 9 1 The key switch serves to secure the machine against unauthorized use Key switch positions Position 0 Off Position 1 On engine...

Page 25: ...inst unauthorized use Key switch positions Position 0 Off Position 1 On engine on Charge control indicator Fig 10 2 During the charging process the machine electronics indicates the charge status via...

Page 26: ...ration The Hako Hamster 800 V E must not be used in domestic or office areas Practice all the operating steps in a training area and only use the machine in the areas specified for deployment when you...

Page 27: ...n carpets while the engine is running Risk of fire through the flooring overheating due to the rotating rotary brush Exception The machine is equipped with a carpet kit option which automatically swit...

Page 28: ...aph Operating the shaking device 8 Check the contents of the two dirt hoppers regularly and empty them as necessary refer to paragraph Emptying the dirt hoppers Do not overload the dirt hoppers This c...

Page 29: ...er Fig 8 8 to the right looking to the front and at the same time tip the handlebar Fig 8 2 to the front 2 Remove the dirt hoppers Fig 12 2 from the machine and empty them Carry the dirt hoppers Fig 1...

Page 30: ...V or that the batteries are sufficiently charged only Hako Hamster 800 E Start the machine If the fault occurs again contact a Hako service center If the machine cannot be switched off pay attention t...

Page 31: ...eoretical area coverage with without side brush m h 4350 3350 Sweeping speed kph 5 Dirt hopper volume Liter 50 2x25 Load capacity dirt hopper kg 60 2x30 Filter surface m 1 5 Power output Hako Hamster...

Page 32: ...ear of the operator measured according to DIN IEC 60335 2 72 under normal working conditions Hako Hamster 800 V Hako Hamster 800 E dB A dB A 78 65 Measurement inaccuracy KpA dB A 2 Vibration The weigh...

Page 33: ...machine is al ways ready for operation preventive maintenance minimizes operating costs mainte nance and repair costs ensures the machine has a long service life Hako system maintenance is arranged in...

Page 34: ...__________ operating hours Hako system maintenance II S annually Workshop Stamp completed on at _________________ operating hours Hako system maintenance I six monthly Workshop Stamp completed on at _...

Page 35: ...the brush space o o Clean the panel air filter in the dust vacuum using the shaking device check it for damage and replace if necessary o o Check the rotary brush and side brush clean or replace as ne...

Page 36: ...vice center Activity Once after the first 4 weeks or after 20 operating hours Engine oil change only Hako Hamster 800 V o Activity Interval Six monthly All the maintenance work in accordance with the...

Page 37: ...f necessary o Check the suction turbine for signs of wear change if necessary o Check the rotary brush bearing in terms of play and for signs of wear change if necessary o Check the steering castor in...

Page 38: ...the machine inadvertently Remove the ignition key 1 Spark plug cable 2 Screw plug with dipstick and oil fill ing neck 3 Oil drain bolt 4 Vessel for engine oil change not part of scope of delivery 5 Fa...

Page 39: ...Leave it to stand still for a time 3 Open the hood 4 Clean the area around the oil filling neck Fig 14 2 5 Turn the screw plug with dipstick Fig 14 2 counterclockwise to remove it 6 Pour the oil SAE 1...

Page 40: ...filter lightly on a level solid surface 3 If necessary vacuum the air filter carefully using a vacuum cleaner Do not damage the filter ribs 4 If the air filter cannot be cleaned sufficiently replace t...

Page 41: ...nt starting the machine inadvertently Only batteries approved by Hako may be used Batteries may only be handled and changed by properly skilled maintenance personnel Only maintenance free batteries ma...

Page 42: ...le Fig 15 1 from the recess on the right hand side of the machine 3 Plug the charger cable Fig 15 1 in a 230 V power outlet While the battery is charging the charge control indicator lights up in the...

Page 43: ...Figure 15 3 Secure the batteries using the retaining straps 4 Connect the two batteries Fig 15 6 using the connection cable in accordance with the connection diagram Fig 15 4 5 Connect the negative c...

Page 44: ...ey for rotary brush drive 6 Friction wheel crank 7 Screw connection friction wheel bearing 8 Belt drive for machine drive 9 Friction wheel Before starting any maintenance and repair work set the key s...

Page 45: ...tion Fig 16 7 in the friction wheel crank Fig 16 6 2 Tension the belt Fig 16 8 which leads to the rear wheel shaft by moving the friction wheel crank Fig 16 6 in the slot using an appropriate tool The...

Page 46: ...nd the friction wheel retracts 1 2 mm from the drive shaft Fig 16 3 6 Turn the hexagon nuts Fig 17 4 one revolution further 7 Complete any fine adjustment using the Bowden cable adjusting nuts Fig 17...

Page 47: ...hood 2 Hood 3 Screws plastic housing 4 Plastic housing 5 Side brush 6 Hexagon head bolt 7 Washer 8 Side brush holder 9 Hexagon nut Before starting any maintenance and repair work set the key switch to...

Page 48: ...ing the Hako Hamster 800 E the batteries must be removed refer to Section 5 5 4 Before the Hako Hamster 800 V E can be tipped back the handlebar must be adjusted to a vertical position Fig 19 2 Remove...

Page 49: ...pair work set the key switch to Position 0 to prevent starting the machine inadvertently Remove the ignition key 1 Rotary brush 2 Rotary brush segment total of 4 pieces 3 Bore holes 4 Screw 5 Rotary b...

Page 50: ...d of four individual rotary brush segments Fig 20 2 which are fixed to the rotary brush shaft Fig 20 5 by the screws Fig 20 4 Pay attention that the bristle pattern on the rotary brush Fig 20 1 is alw...

Page 51: ...short way 5 Examine the sweeping pattern brush stroke produced on the dusty ground The width of the sweeping pattern must be approx 5 cm The borders of the sweeping pattern must be parallel Fig 21 1 R...

Page 52: ...ont 2 Screw connection folding apron holder 3 Bowden cable folding apron holding attachment 4 Side apron left 5 Screw connection side aprons 6 Rear apron back rear apron 7 Screw connection rear apron...

Page 53: ...g apron must not be drawn in by the rotary brush Changing the side aprons 9 Unscrew the screw connections Fig 22 5 in the side aprons Fig 22 4 8 10 Change the sealing strips and adjust the side aprons...

Page 54: ...al for dirt hopper 2 Handle for dirt hopper 3 Dirt hopper 4 Handlebar 5 Locking lever for dirt hopper Before starting any maintenance and repair work set the key switch to Position 0 to prevent starti...

Page 55: ...he fill level of the dirt hoppers Fig 24 3 regularly and empty it regularly and as necessary Observe the applicable national laws and local regulations when disposing of waste 5 9 3 Inserting the dirt...

Page 56: ...hreaded pin for top filter cover lock 5 Panel air filter 6 Bottom filter cover lock 7 Hood 8 Filter cover 9 Shaking device lever Before starting any maintenance and repair work set the key switch to P...

Page 57: ...26 6 outwards 4 Remove the filter cover Fig 26 8 5 Remove the panel air filter Fig 26 5 5 10 3 Cleaning the panel air filter thoroughly Do not inhale the dust Health hazard Wear an appropriate dust ma...

Page 58: ...6 5 6 If you have the impression that the suction turbine does not work or dust escapes from the machine contact a Hako service center Do not open the hood Fig 26 7 when the engine is running Risk of...

Page 59: ...59 Maintenance and Service 5 11 Special equipment Name Description Order no Carpet kit only Hako Hamster 800 E For cleaning carpets 6460...

Page 60: ...60 Notes...

Page 61: ...n the EC Directive 2006 42 EC and is in accordance with 2004 108 EC Reference was made to the following standards and or norms and or technical specifications to ensure proper implementation of the sa...

Page 62: ...pitzentechnik f r eine saubere und sch nere Umwelt Advanced Technology for a Cleaner Better Environment Hako GmbH Hamburger Str 209 239 D 23843 Bad Oldesloe 49 4531 806 0 Fax 49 4531 806 338 88 10 292...

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