Harper Turbo vac 30 Operators Manual And Parts Lists Download

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TV 30

Turf Sweeper

7/11

& Parts Manual

Summary of Contents for Turbo vac 30

Page 1: ...TV 30 R Turf Sweeper R R 7 11 Parts Manual...

Page 2: ...TV 30 R...

Page 3: ...hers Whenever this symbol is used please pay very close attention to the information presented and make sure you fully understand If you do not contact your dealer or Harper Industries Inc for clarifi...

Page 4: ...or part may be returned for warranty consideration without prior approval from Harper Industries This warranty does not apply to parts subjected to misuse abuse alteration improper or inadequate maint...

Page 5: ...mbly Deck Installation Broom Kit Finger Kit Verticut Dethatch Kit Fan Housing Hydraulic Cooler Assy Fan Housing Installation Outrigger Installation Hopper and Door Assembly Hopper Installation Operato...

Page 6: ...reverse Braking Dynamic braking through the hydrostatic drive system mechani cally applied and hydraulically released parking brake on rear wheels Main Frame and 7 gauge steel frame Tires Wheels Fron...

Page 7: ...le or container Use extreme caution when raising the hopper as the top can reach approximately 13 feet Fan Housing surrounds the impeller and is protected on the inside by a plastic liner Sweeper Deck...

Page 8: ...y opened and closed with switch Operation Speed HI LO ALWAYS SWEEP WITH TRANSMISSION IN LOW Use high range when traveling between operations Park Brake ON OFF set park brake when unit is not in use or...

Page 9: ...before attempting any service Liner inspect liner frequently for wear Replace liner before it wears through to fan housing Mercury Switch senses incline of unit Level adjustment is set at factory and...

Page 10: ...decals are replaced with current versions and are on the replacement parts before the machine is operated again Diesel Fuel Always use an approved container for transporting diesel fuel Do not allow o...

Page 11: ...ed any change can dam age moving parts and void the war ranty Before starting the machine visually inspect all nuts bolts and other fasten ers to see that they are properly se cured Nuts bolts and oth...

Page 12: ...ert new element turn clockwise and replace cover The hydraulic oil level should be moni tored daily with the oil dip stick located on the top of the hydraulic oil reservoir next to the filter indicato...

Page 13: ...ke is always free of debris When engine is turned off loosen clamps on air cleaner to access pri mary and secondary elements Replace both elements according to the Maintenance Schedule Left Side Right...

Page 14: ...iator cap of a hot engine Engine Oil The dipstick and engine oil fill are lo cated on the back left side of the en gine The engine oil filter is located at the back of the engine and it is obtainable...

Page 15: ...placement of fuel shut off Relay Panel Refer to the parts section for relay and corresponding functions SAFETY WARNING Refer to the Standard Torque Chart when ever bolts nuts or screws are tightened...

Page 16: ...intenance Perform these and all previous items Check outer air cleaner element Harper part no 502009 Change if element appears dusty due to severe conditions Change engine oil SAE10W30 Refer to Kubota...

Page 17: ...evious items Check turbo charger Check injection pump Check fuel injection timer Every Two Years Maintenance Perform these and all previous items Change radiator coolant L L C Replacement of battery R...

Page 18: ...TV 30 R...

Page 19: ...TV 30 R Parts Section...

Page 20: ...TV 30 R...

Page 21: ...ve Assembly Propulsion Valve Assembly Sequence Valve Assembly Pressure Reduction Valve Assembly Hydraulic Cylinder Service Parts Propulsion System Wheel Motor Plumbing Steering System Propulsion Sucti...

Page 22: ...TV 30 R...

Page 23: ...TV 30 R FRAME ENGINE SECTION PARTS...

Page 24: ...10889 CLEVIS PIN 3 4 X 3 5 19 2 200029 COTTER PIN 5 32 X 1 20 6 302019 PAD LIFT ARM 21 1 302053 FILLER FRONT RADIATOR 22 1 302054 FILLER REAR RADIATOR 23 1 311189 GUIDE LINKAGE HOPPER LH 24 1 311190 G...

Page 25: ...2 34 36 35 2 34 12 1 13 20 23 8 11 14 8 13 9 37 12 5 29 6 10 40 17 27 26 3 18 16 17 28 4 12 4 25 7 19 15 30 38 21 22 6 7 2011 FRAME ASSEMBLY SEE HYDRAULIC SECTION SEE FRONT AXLE ASSEMBLY SEE CONTROL A...

Page 26: ...884 1 13 SPRING COMPRESSION 3 4 X 2 0 110886 1 14 PLATE THRUST PIVOT STEERING BOX 302004 1 15 KNOB TILT ADJUSTMENT 302014 1 16 PLATE NOTCHED TILT ADJUSTMENT 311357 1 17 SPACER TILT ADJUSTMENT 311358 3...

Page 27: ...1 18 KEEPER 3 8 HEX 311461 1 19 AXLE FRONT WELDMENT 315117 1 20 KINGPIN TV30 WELDMENT 315136 2 21 SPINDLE TV30 LH WELDMENT 315137 1 22 SPINDLE TV30 RH WELDMENT 315138 1 23 MOUNT SUSPENSION LOWER WELD...

Page 28: ...40 2 18 GROMMET 3 8 ID X 1 1 4 OD 1 16 X 1 110942 1 19 GROMMET 5 16 ID X 1 0 OD 1 16 X 3 4 110943 1 20 PAD LIFT ARM 302019 1 21 INTAKE TUBE ASSEMBLY 302040 1 22 STOP SCREEN FRONT LH 311319 1 23 STOP S...

Page 29: ...33 25 23 4 3 40 6 9 11 14 7 7 14 11 22 43 39 41 6 26 5 9 1 2 10 13 35 42 SEE DIESEL ENGINE ASSEMBLY SEE FUEL TANK ASSEMBLY SEE HYDRAULIC SECTION 12 1 2011 ENGINE TANK INSTALLATION 343008 Service Parts...

Page 30: ...RD 16 17 110689 WASHER 10mm LOCK 17 1 302017 CLEVIS THROTTLE 18 10 302041 ISOLATOR MOUNT 19 1 302052 SLEEVE EXHAUST TV30 20 1 311376 SUPPORT PUMP HYDRAULIC 21 1 311474 BAFFLE LOWER RADIATOR 22 1 31518...

Page 31: ...23 22 35 18 18 25 5 33 17 9 8 6 14 16 31 36 27 36 1 13 2 18 18 20 11 12 3 29 8 11 2011 DIESEL ENGINE ASSEMBLY SEE HYDRAULIC SECTION 19 21 343002 Service Parts PART DESCRIPTION DETAILS 302058 ENGINE O...

Page 32: ...ER 6MJ 6MP90 120500 1 2 TANK FUEL WELDMENT 315141 1 3 SENDER FUEL LEVEL ELECTRIC 332005 1 4 GASKET FUEL SENDER 500172 1 5 FITTING REDUCER 3 8 X 1 4 NPT 500209 1 6 CLAMP HOSE 10 50 520098 1 7 VALVE FUE...

Page 33: ...11565 1 5 SCREEN DIESEL EXHAUST 315190 1 6 PANEL RADIATOR EXHAUST WELDMENT 315205 1 7 GUARD UPPER RADIATOR LOUVERED WELDMENT 315206 1 8 SCREEN INTAKE WELDMENT 315207 1 9 ENCLOSURE REAR ENGINE WELDMENT...

Page 34: ...SCRAPPER DECK ROLLER RUBBER 302049 1 16 RETAINER DECK SKIRT 311335 2 17 SPACER IDLER 311370 1 18 BAFFLE DECK RETURN AIR 311382 3 19 RETAINER DECK SKIRT FRONT 311383 1 20 BRACKET ROLLER ADJUSTMENT DEC...

Page 35: ...TV 30 R 35 32 29 35 35 29 4 14 20 11 10 8 12 11 22 19 17 9 34 9 33 5 30 35 35 35 27 35 9 13 15 25 26 6 28 1 2 18 3 7 21 DECK ASSEMBLY 12 2 2011 SEE HYDRAULIC SECTION SEE HYDRAULIC SECTION ii 1 8...

Page 36: ...ORQUE LOCK 5 4 110658 WASHER 1 2 FLAT STANDARD 6 1 110861 SPRING COMPRESSION 1 3 16 OD X 2 L K 800 7 2 110913 RETAINING RING 1 EXIT E 8 1 305045 TV30 BUILD STATION No 5 DECK 9 1 311133 ROD LIFT LINK 1...

Page 37: ...1 6 CHAIN No 50 67 PIN W O CONNECTOR 142006 1 7 BROOM 60 in TV30 302003 1 8 SHAFT BROOM DECK 311369 1 9 SHIELD DECK BRUSH DRIVE WELDMENT 315167 1 10 SPROCKET IDLER 5017 342007 1 11 SPROCKET 50B19 X 1...

Page 38: ...0011 1 7 CHAIN No 50 67 PIN W O CONNECTOR 142006 1 8 FINGER RUBBER 302042 80 9 CLAMP RUBBER FINGER 311403 20 10 SHIELD DECK BRUSH DRIVE WELDMENT 315167 1 11 SHAFT FINGER ROTOR WELDMENT 315179 1 12 SPR...

Page 39: ...11 1 315195 GUARD SHIELD SUPPORT WELDMENT 12 1 342022 SPROCKET 60SF48 13 1 342023 SPROCKET 60SK30 14 1 342024 BUSHING QD SF 1 15 1 342040 ROLLER CHAIN No 60 74 PIN W O CNCTR 16 1 410442 CONNECTING LI...

Page 40: ...LINER FAN TV30 20 1 302021 GASKET FAN EXHAUST 21 1 302022 GASKET RETURN AIR 22 1 302023 RING CANVAS TV30 23 1 311188 SHAFT IMPELLER TV30 24 4 311380 STRAP HOLD DOWN LINER 25 1 311493 SHROUD COOLER FA...

Page 41: ...TV 30 R 21 8 20 34 35 29 23 10 13 40 32 11 26 3 41 36 1 38 18 9 39 5 1 25 7 18 37 9 28 19 6 24 31 33 4 14 15 16 27 22 30 42 1 2 12 17 7 15 2011 FAN HOUSING HYDRAULIC COOLER ASSEMBLY ii 1 13...

Page 42: ...66 WASHER 1 2 LOCK 10 2 110671 WASHER 7 16 LOCK 11 6 110672 WASHER 3 8 LOCK 12 6 110676 WASHER 3 8 FLAT STANDARD 13 1 305044 TV30 BUILD STATION No 4 FAN HOUSING 14 1 311211 COVER ACCESS FUNNEL 15 1 31...

Page 43: ...606 NUT 5 16 18 WIZ FLANGE 4 2 110650 WASHER 5 8 FLAT STANDARD 5 2 110655 WASHER 5 8 LOCK 6 2 311334 PIN CYLINDER OUTRIGGER 7 1 315119 OUTRIGGER LH WELDMENT 8 1 315120 OUTRIGGER RH WELDMENT 9 2 315163...

Page 44: ...0 X 1 0 FLAT HEAD TORX 26 4 110804 NUT 3 8 16 U TYPE 75L 27 2 110887 SPRING COMPRESSION 5 8 X 3 0 28 4 110897 JamHexNut 3_8 24 UNF 29 4 110984 SCREW 1 4 20 X 1 25 FLAT HEAD TORX 30 1 122003 DOUBLE HOS...

Page 45: ...51 46 52 22 12 8 20 14 22 8 20 52 31 44 12 11 22 53 21 17 21 1 43 18 55 25 38 19 20 18 23 20 19 6 54 30 9 1 36 34 1 7 3 35 26 41 16 10 26 32 40 16 5 15 39 2 8 11 2011 HOPPER AND DOOR ASSEMBLY SEE HYD...

Page 46: ...RFI 1620 12 F N U 6 1 4 _ 3 t u N x e H m a J 2 9 8 0 1 1 2 8 9 2 140016 PIN LOCK 1 4 X 2 1 4 SQ WIRE 10 1 314002 HOPPER ASSEMBLY 11 2 315154 LIFT ARM HOPPER LOWER WELDMENT 12 1 315155 LIFT ARM HOPPE...

Page 47: ...FLAT STANDARD 12 4 110665 WASHER 5 16 FLAT STANDARD 13 4 110672 WASHER 3 8 LOCK 14 2 110674 WASHER 5 16 LOCK 15 3 110788 BOLT 10 24 X 375 STAINLESS PHILLIPS 16 4 110850 ISOLATOR BUMPER 64865K1 250 LB...

Page 48: ...TV 30 R...

Page 49: ...TV 30 R HYDRAULIC SECTION PARTS...

Page 50: ...HOSE RESERVOIR DRAIN 320264 1 9 PLUG TANK CLEANER 322010 1 10 STRAINER SUCTION SAE 20 16 322012 2 11 DIP STICK TV30 HYDRAULIC TANK 322025 1 12 CLEANER HYDRAULIC OIL MGNTC 323006 1 13 GASKET RETURN OIL...

Page 51: ...10MJ 10MB 120251 3 1 ADAPTER 6MJ 6MB 120319 2 2 MOTOR WHEEL HYDRAULIC POCLAIN 322004 1 3 WHEEL MOTOR ASSEMBLY 2 1 2 1 1 CD A1 A2 R BR 7 28 2011 322004 Service Parts PART QTY DISCRIPTION 322058 6 WHEEL...

Page 52: ...ice Parts ITEM PART DESCRIPTION 822021 PROPULSION PUMP SEAL KIT 8 822038 VALVE PROPULSION PRESS RELIEF 9 322044 SOLONOID PROPULSION PUMP 10 322045 VALVE IMPLEMENT PRESSURE RELIEF 11 322046 VALVE CHARG...

Page 53: ...IC 3 SEC 323002 1 1 ADAPTER 10MJ 10MB 120251 2 2 ADAPTER 6MJ 6MB 120319 1 3 ADAPTER 16MJ 16MB 120355 1 4 2 2 3 4 1 TRIPLE SECTION PUMP ASSEMBLY SMALL END IMPLEMENT SECTION OUTLET MIDDLE FAN SECTION OU...

Page 54: ...CK TV30 323003 1 8 5 7 1 4 4 2 3 6 MASTER VALVE ASSEMBLY 323003 Service Parts ITEM PART DESCRIPTION 10 322032 25 0 RELIEF VALVE 11 322033 22 5 RELIEF VALVE 12 322034 27 0 RELIEF VALVE 13 322035 C BALA...

Page 55: ...8 15 2011 PROPULSION VALVE ASSEMBLY 323008 Service Parts ITEM PART DESCRIPTION 6 322049 MANIFOLD BODY 7 322050 DIVERTER VALVE 100PSI SPRING 8 322051 3POS 4WAY SOLENOID VALVE 9 322052 12VDC DEUTSCH COI...

Page 56: ...0222 1 2 ADAPTER 6MJ 6MB 120319 1 3 VALVE PRESSURE REDUCING 323015 1 4 PARTS LIST DESCRIPTION PART QTY ITEM ADAPTER 6MJ 6MJ 6MB 120092 1 1 ADAPTER 6MJ 6MB 120319 2 2 VALVE SEQUENCE PROPULSION TV30 323...

Page 57: ...ervice Parts Cylinder Part Seal Kit Retaining Ring 323010 322047 322048 323018 220387 323033 220387 323032 220534 220092 323031 220534 220092 323019 220387 922021 922076 520459 Steering LH Deck Lift R...

Page 58: ...TV 30 R PROPULSION SYSTEM 7 7 2011 2 9...

Page 59: ...TV 30 R ii 2 9...

Page 60: ...320226 1 3 HOSE PROPULSION A PRESSURE 320240 1 4 HOSE PROPULSION B PRESSURE 320241 1 5 HOSE PRESSURE REDUCTION VALVE SUPPLY 320255 1 6 HOSE PROPULSION VALVE CHG PRESSURE SUPLY 320256 1 7 HOSE PROPULS...

Page 61: ...EE PRESSURE REDUCTION VALVE SEE PROPULSION CONTROL VALVE ASSEMBLY SEE PROPULSION PUMP ASSEMBLY SEE SEQUENCE VALVE ASSEMBLY PROPULSION PLUMBING 10 323005 Service Parts PART DESCRIPTION DETAILS 322009 F...

Page 62: ...5 HOSE RIGHT WHEEL MOTOR A1 PRESSURE 320235 1 6 HOSE RIGHT WHEEL MOTOR RETURN 320236 1 7 HOSE RIGHT WHEEL MOTOR A2 PRESSURE 320237 1 8 HOSE RIGHT WHEEL MOTOR CASE DRAIN 320238 1 9 HOSE RIGHT WHEEL MOT...

Page 63: ...TV 30 R 4 2 3 1 5 10 7 8 6 9 SEE PROPULSION VALVE ASSEMBLY SEE WHEEL MOTOR ASSEMBLY WHEEL MOTOR PLUMBING 7 6 2011 ii 2 10...

Page 64: ...RING AUX OUTLET 320219 1 4 HOSE STEERING OUTLET 320220 1 5 HOSE STEERING INLET 320221 1 6 HOSE STEERING CYL RETRACT 320222 1 7 HOSE STEERING CYL EXTEND 320223 1 8 CYLINDER STEERING 1 3 4 X 6 323010 1...

Page 65: ...TV 30 R STEERING SYSTEM 320219 AUX 320221 IN 320223 RT 320222 LT 320220 OUT 6 4 5 2 3 9 1 7 8 1 SEE PROPULSION PLUMBING SEE PROPULSION PUMP ASSEMBLY 8 11 2011 ii 2 11...

Page 66: ...SSURE REDUCTION VALVE DRAIN 320258 1 2 HOSE SEQUENCE VALVE DRAIN 320259 1 3 HOSE PROPULSION PUMP CASE DRAIN 320263 1 4 CP CR CS CD PA PB 320263 320262 320258 320259 PROPULSION SUCTION DRAIN PLUMBING P...

Page 67: ...TV 30 R 2 3 1 4 SEE HYDRAULIC TANK ASSEMBLY SEE PROPULSION PUMP ASSEMBLY SEE PRESSURE REDUCTION VALVE ASSEMBLY SEE SEQUENCE VALVE ASSEMBLY 12 5 2011 PROPULSION SUCTION DRAIN PLUMBING ii 2 12...

Page 68: ...TV 30 R MACHINE SYSTEM FRONT LEFT BACK LEFT 7 13 2011 2 13...

Page 69: ...TV 30 R ii 2 13...

Page 70: ...1 2 1 HOSE CYLINDER FCN S SUPPLY 320202 1 2 HOSE ASSY 1 0X14 25 16FJX60M 16FJX90M 322059 1 3 BDR P FP T DP DMR DMP FMR FMP ROR ROE BLR LOE BLE BDE LOR DLR DLE 320201 320201 320202 322059 TRIPLE SECTIO...

Page 71: ...TV 30 R 2 1 1 3 TRIPLE SECTION MACHINE PUMP PLUMBING 12 2 2011 SEE TRIPLE SECTION PUMP ASSEMBLY SEE MACHINE VALVE ASSEMBLY ii 2 14...

Page 72: ...DECK LEFT REAR 12 1 320251 HOSE DECK LEFT FRONT 13 1 320252 HOSE DECK RIGHT REAR 14 1 320253 HOSE DECK RIGHT FRONT 15 1 322008 MOTOR 4 9 CID 1 SHFT 16 1 322014 HOSE DECK DRIVE LOWER ASSEMBLY 17 1 322...

Page 73: ...TV 30 R 17 16 7 15 5 10 18 4 12 3 11 6 4 14 19 3 13 20 21 2 1 9 8 SEE MACHINE VALVE ASSEMBLY 7 11 2011 DECK PLUMBING ii 2 15...

Page 74: ...2 HOSE ASSY FAN RETURN 320207 1 3 HOSE ASSY FAN PRESSURE 320208 1 4 HOSE FAN MOTOR CASE DRAIN 320246 1 5 MOTOR 1 71 CI FAN DRIVE 923004 1 6 FAN MOTOR 923004 MACHINE VALVE P FP DP DMR DMP FMR FMP ROR...

Page 75: ...TV 30 R 7 12 2011 1 2 4 5 2 3 TO TANK SEE MACHINE VALVE ASSEMBLY 6 FAN MOTOR PLUMBING ii 2 16...

Page 76: ...OSE RH OUTRIGGER EXTEND 5 1 320205 HOSE RH OUTRIGGER RETRACT 6 1 320254 HOSE LH OUTRIGGER RETRACT 7 1 323031 CYLINDER 2 X 12 SAE 6 8 1 323032 CYLINDER 2 X 12 SAE 6 BDR P FP T DP DMR DMP FMR FMP ROR RO...

Page 77: ...TV 30 R 2 2 7 5 3 4 6 2 1 8 SEE MACHINE VALVE ASSEMBLY 7 12 2011 OUTRIGGER PLUMBING ii 2 17...

Page 78: ...LH CYL HOPER LIFT EXTEND 8 1 320216 HOSE RH CYL HOPPER LIFT RETRACT 9 1 320217 HOSE LH CYL HOPPER LIFT RETRACT 10 1 320248 HOSE HOPPER DOOR TOP 11 2 322011 HOSE TV30 HOPPER DOOR ASSEM 12 2 323019 CYL...

Page 79: ...TV 30 R 11 11 10 10 1 1 13 5 4 7 3 9 2 12 6 3 8 2 12 SEE MACHINE VALVE ASSEMBLY HOPPER PLUMBING 7 13 2011 ii 2 18...

Page 80: ...DMR DECK MOTOR RETURN DP DECK PRESSURE DR DRAIN FMP FAN MOTOR PRESSURE FMR FAN MOTOR RETURN FP FAN PRESSURE IN INLET LA1 LEFT A1 PRESURE LA2 LEFT A2 PRESSURE LBR LEFT BRAKE RELEASE LCD LEFT CASE DRAIN...

Page 81: ...TV 30 R ELECTRICAL SECTION PARTS...

Page 82: ...GAUGE HARNESS 2 3 5 4 S G I VOLT GAUGE I G S OIL PRESSURE GAUGE S G I ENG TEMP GAUGE I G S FUEL GAUGE 6 1 WHITE BLACK RED GREEN ORG YEL PACKARD 630 SERIES 10 CAVITY PACKARD 630 SERIES 10 CAVITY PACKAR...

Page 83: ...TV 30 R 3 2...

Page 84: ...TV 30 R 3 3...

Page 85: ...TV 30 R 3 4...

Page 86: ...TV 30 R 3 5...

Page 87: ...TV 30 R 3 6...

Page 88: ...TV 30 R 3 7...

Page 89: ...19 1 311309 BOLT TIE DOWN BATTERY 20 1 311395 PLATE MOUNT GAUGE 21 1 311396 PLATE MOUNT SWITCH AND HOUR MTR 22 1 311397 PAD SWITCH 23 1 311454 COVER RELAY TV30 24 1 332005 GASKET 25 1 332005 SENDER FU...

Page 90: ...30 R 14 41 47 22 34 3 33 32 38 31 14 20 37 43 43 46 42 40 2 15 26 7 11 4 5 28 21 33 23 18 9 12 6 39 41 41 30 8 29 19 25 24 45 42 1 10 13 27 16 14 17 35 44 26 49 36 ELECTRICAL ASSEMBLIES 6 7 2011 ii 3...

Page 91: ...UT 1 4 20 LOCK NYLON INSERT 6 1 132072 SWITCH TURN SIGNAL 7 1 132073 SWITH HAZARD 8 2 302037 REFLECTOR TAPE RED 9 2 302038 REFLECTOR TAPE YELLOW 10 4 311440 GUARD LIGHT 11 2 332009 LIGHT STT WARNING R...

Page 92: ...TV 30 R NOTES Harper Industries Inc 151 E Highway 160 Harper KS 67058 Website www harperindustries com Telephone 620 896 7381 Toll Free 800 835 1042 Fax 620 896 7129 E mail info harperindustries com...

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