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Haklift HAVA1200ELE Original Instructions Manual Download Page 2

 

 

 

Haklift Oy 

Asessorinkatu 3-7  

20780 Kaarina, Finland 

Tel. +358 2 511 5511 

sales@haklift.com 

www.haklift.com 

Lifting Solutions Group 
Axel Johnson International 

 

 

 

Content 

 
 

1. Safety regulations 

2. Description 

3. Operation 

4. Operation, maintenance and charging of battery 

5. Maintenance 

6. Common faults and troubleshooting 

7. Treatment of abandoned material 

8. Accessories and spare parts 

9. Electrical schematic diagram 

10. Exploded views and parts lists 

11. Original Declaration of Conformity 

 

 

 

 

 

 

 

 

Summary of Contents for HAVA1200ELE

Page 1: ...es haklift com www haklift com Lifting Solutions Group Axel Johnson International Rev 20181203 ORIGINAL INSTRUCTIONS K NN S ALKUPER ISEST K YTT OHJEESTA VERS TTNING AV ORIGINAL BRUKSANVISNING ELECTRIC...

Page 2: ...son International Content 1 Safety regulations 2 Description 3 Operation 4 Operation maintenance and charging of battery 5 Maintenance 6 Common faults and troubleshooting 7 Treatment of abandoned mate...

Page 3: ...failure malfunction will risk the safe operation do not go on operating the truck Attention This truck can only be used on hard and smooth ground In the following environmental situations it is not a...

Page 4: ...from sliding off the tray which may damage the goods It is not allowed for the truck to turn on a slope Before pushing the truck into an elevator the operator must ensure that the elevator is able to...

Page 5: ...in a place blocking traffic or affecting operation It is not allowed to operate the truck in a rainy environment When nobody takes care of the truck please turn off the general power supply 2 Descrip...

Page 6: ...ad center distance C mm 600 Height fork lowered h13 mm 80 Thread Y mm 1269 1339 Wheel PU Wheel dimensiom front mm 250 Wheel dimension rear mm 80 Wheel number front rear x driving wheel 1X 2 4 Lift hei...

Page 7: ...1 mm 35 Aisle width for pallet 1000x1200 crosswise Ast mm 1850 1920 Aisle width for pallet 800x1200 lengthwise Ast mm 1900 1920 Turning radius Wa mm 1452 1522 Traveling speed laden unladen km h 4 4 5...

Page 8: ...International Lifting and lowering Lifting Press the lifting button on the handle Lowering Hold the knob tightly to lower Travelling Turn the handle to travelling scope A and C is braking B is travel...

Page 9: ...red button at the end of the handle is the emergency reversing button The truck will stop immediately and start to move backwards for a distance when the body touches the emergency reversing button It...

Page 10: ...the battery directly g Do not expose the battery to an unfavorable environment such as extreme temperature deep cycle or often overcharge over discharge h If the battery is hot do not touch it until...

Page 11: ...er unplug the battery off the truck Step 4 Install the new battery insert it into the mounting groove Step 5 Insert the battery connector 4 3 Precautions of battery charging a Special Li ion charger s...

Page 12: ...ngered and property may be damaged When the truck is in operation routine inspection should be conducted frequently and abnormalities should be removed in time Do not operate a truck with a defect or...

Page 13: ...hould be treated according to the relevant local regulation and law Examine if the operation of the load limit valve is normal c Electric equipment maintenance It should be conducted every three month...

Page 14: ...ver if it is pressed because of collision and if the braking switch has been reset 4 Replace the fuse 5 The charger is unable to charge Damaged charger Replace the charger 7 Treatment of abandoned mat...

Page 15: ...Haklift Oy Asessorinkatu 3 7 20780 Kaarina Finland Tel 358 2 511 5511 sales haklift com www haklift com Lifting Solutions Group Axel Johnson International 9 Electrical schematic diagram...

Page 16: ...tery No Parts No Name Q ty ERP Remarks 1 CBD12W 01 00 Steering gear assembly 1 31060201259 2 GB T 70 1 2008 Screw M6X12 1 0908240019 3 CBD12W 02A 00 Truck frame assembly 550X1150 1 51020111049 Truck f...

Page 17: ...5 14 GB T 879 1 2000 Pin 5x32 4 0908500029 15 BF 05 Reverse assisted wheel 4 0904040004 16 CBD12W 04 Cover 1 120701109 17 GB T 97 1 2002 Washer 4 6 0908350008 18 GB T 70 1 2008 Screw M4X40 2 090824000...

Page 18: ...nal Steering gear assembly No Parts No Name Q ty ERP Remarks 1 CBD12W 01 01 00 Handle assembly 1 31060201080 2 WA 01 Shaft 20X100 1 0906990042 3 GB T 879 1 2000 Pin 5x32 2 0908500029 4 CBD12W 01 02 00...

Page 19: ...908420029 22 GB T 93 1987 Washer 8 10 0908370011 23 CBD12W 01 06 Left support 1 51020111055 24 GB T 810 1988 Round nut M60X2 1 0908070023 25 GB T 858 1988 Washer 60 1 0908390013 26 CBD12W 01 07 Washer...

Page 20: ...1 GB T894 1 1986 Circlip for shaft 15 4 0908320012 52 CBD10A 08 Wheel shaft 2 0906190002 53 CBD10A3B 07 Universal wheel carriage 2 31050217001 54 SF 1 2815 Bush 2 0907040142 55 GB T301 1995 Bearing 51...

Page 21: ...andle assembly No Parts No Name Q ty ERP Remarks 1 DF 2 04 Pin 12X60 1 0906040002 2 SF 1 1220 Bush 1 0907040011 3 CN 2 13 Pinch roller 1 0909120016 4 SF IF 20165 Bush 2 0907040159 5 GB T 879 1 2000 Pi...

Page 22: ...92 refer to electrical system 23 GB T 845 1985 Screw M3X8 2 0908290022 24 RYTL 09 Spring 2 0903990103 25 CBD10A3B 1 1 01 Upper cover 1 0904170095 26 RYTL 04 Rotary button 1 0904990062 0904990161 left...

Page 23: ...nder assembly No Parts No Name Q ty ERP Remarks 1 CBD12W 01 02 10 Outer sleeve 1 31050216064 2 CBD12W 01 02 08 Spring core 1 31050216065 3 CBD12W 01 02 07 Spring 1 0903160039 4 CBD12W 01 02 09 Spring...

Page 24: ...901100022 19 JB T982 77 Washer 20 2 0902010009 20 GB 3452 1 82 O ring 6 9X1 8 1 0902050007 21 AF 2 7 Striker pin 1 0901090002 22 SYBC 2 06 Spring 1 2X9 5X22 1 0903020001 23 CBD12W 01 02 02 Hood 1 0870...

Page 25: ...Rocker arm assembly 680 1 51020111063 2 GB T894 1 1986 Circlip for shaft 16 2 0908320013 3 SF 1 1615 Bush 4 0907040015 4 SYBC 05 Pin 16X48 2 0906060005 5 SF 1 2020 Bush 2 0907040031 6 CBD12W 04 02 00...

Page 26: ...06070002 Single fork wheel 15 GB T879 1 2000 Pin 5X32 4 0908500029 16 GB T276 1994 Bearing 6204 2RS 4 0907020005 17 CBD15WE 4 01 Fork wheel 80X93 2 0905020202 18 SYBC 5 09 Shaft 20X95 4 0906060008 Dou...

Page 27: ...0904170093 12 DM250BLD600 48RY1 Brushless motor 1 0603608 13 CBD12W 01 07 00 Brake 1 060706132 14 CBD12W 13 01 01 Wiring harness 1 5202010027 Quickwear parts Nro Parts No Name ERP 1 BF 05 Reverse assi...

Page 28: ...or 060704251 28 RYTL 01 Brake switch 0904990064 29 CBD12W 01 01 01 01 Lower cover 1501010004 30 XILIN DL48 Power indicator lamp 060701537 31 CBD12W 01 02 DQ Electric switch 5205010003 32 CBD12W 01 01...

Page 29: ...Group Axel Johnson International Sis lt 1 Turvallisuuss d kset 2 Tuotekuvaus 3 K ytt 4 Akun k ytt huolto ja lataus 5 Huolto 6 Yleiset ongelmat ja vianetsint 7 Hyl ttyjen materiaalien k sittely 8 Tarv...

Page 30: ...io Jos haarukkavaunu on vaurioitunut tai jokin vika tai toimintah iri vaarantaa sen turvallisen k yt n tulee sen k ytt lopettaa v litt m sti Huomio T t haarukkavaunua saa k ytt vain kovalla ja tasaise...

Page 31: ...nen pois paikoiltaan Haarukkavaunua ei saa k nt kaltevalla pinnalla Ennen haarukkavaunun ty nt mist hissiin k ytt j n tulee varmistaa ett hissin kapasiteetti kest kokonaiskuorman joka muodostuu itse h...

Page 32: ...iikennett tai hankaloittaa ty ntekoa Haarukkavaunua ei saa k ytt sateisessa ymp rist ss Kun kukaan ei k yt haarukkavaunua kytke virta pois p lt 2 Tuotekuvaus T m haarukkavaunu sopii k ytett v ksi sis...

Page 33: ...s Q kg 1200 Kuorman keskipiste et isyys C mm 600 Korkeus piikit alhaalla h13 mm 80 Kierre Y mm 1269 1339 Py r PU Py r n mitta etu mm 250 Py r n mitta taka mm 80 Py r n numero etu taka x ohjauspy r 1X...

Page 34: ...v n leveys kuormalavalle 1000x1200 poikittain Ast mm 1850 1920 K yt v n leveys kuormalavalle 800x1200 pitkitt in Ast mm 1900 1920 K nt s de Wa mm 1452 1522 Nopeus kuormattuna ei kuormattuna km h 4 4 5...

Page 35: ...son International Nostaminen ja laskeminen Nostaminen Paina kahvan nostopainiketta Laskeminen Ved kytkimest Liikkuminen K nn kahva liikkumisasentoon A ja C ovat jarrutusta varten B on liikkumista vart...

Page 36: ...a punainen painike on h t peruutuspainike Haarukkavaunu pys htyy v litt m sti ja alkaa liikkua vastakkaiseen suuntaan kun keho koskettaa h t peruutuskytkint Kyseess on turvallisuustoiminto jolla ehk i...

Page 37: ...kaasujen vapautumisen tai r j ht misen f l hitsaa akkua g l altista akkua ep suotuisalle ymp rist lle kuten rimm isille l mp tiloille syv lle syklille tai usein ylilataukselle tai purkautumiselle h Jo...

Page 38: ...kun nostokahvasta ja nosta akku pois haarukkavaunusta Vaihe 4 Asenna uusi akku paikalleen Vaihe 5 Kytke akun liit nt paikalleen 4 3 Akun latauksen varotoimenpiteet a Latauksessa tulee k ytt valmistaja...

Page 39: ...huoltotoimenpiteet laiminly d n ihmisten turvallisuus voi vaarantua ja omaisuus voi vahingoittua Kun haarukkavaunu on k yt ss tulee rutiinitarkastus suorittaa usein ja toimintah iri t ja poikkeavuude...

Page 40: ...tet n HV N20 matalan l mp tilan ljy J te ljy tulee k sitell paikallisia soveltuvia lakeja ja s nn ksi noudattaen Tarkasta kuormanrajoitusventtiilin oikea toiminta c S hk laitteiston huolto 3 kuukauden...

Page 41: ...rkasta onko iskukytkin kahvassa painettuna t rm yksen johdosta ja onko jarrukytkin resetoitu 4 Vaihda sulake 5 Laturi ei lataa Viallinen laturi Vaihda laturi 7 Hyl ttyjen materiaalien k sittely Hyl tt...

Page 42: ...Haklift Oy Asessorinkatu 3 7 20780 Kaarina Finland Tel 358 2 511 5511 sales haklift com www haklift com Lifting Solutions Group Axel Johnson International 9 S hk kaavio...

Page 43: ...ku Nro Osanro Nimi Lkm ERP Huomiot 1 CBD12W 01 00 Steering gear assembly 1 31060201259 2 GB T 70 1 2008 Screw M6X12 1 0908240019 3 CBD12W 02A 00 Truck frame assembly 550X1150 1 51020111049 Truck frame...

Page 44: ...5 14 GB T 879 1 2000 Pin 5x32 4 0908500029 15 BF 05 Reverse assisted wheel 4 0904040004 16 CBD12W 04 Cover 1 120701109 17 GB T 97 1 2002 Washer 4 6 0908350008 18 GB T 70 1 2008 Screw M4X40 2 090824000...

Page 45: ...al Ohjausvaihteen kokoonpano Nro Osanro Nimi Lkm ERP Huomiot 1 CBD12W 01 01 00 Handle assembly 1 31060201080 2 WA 01 Shaft 20X100 1 0906990042 3 GB T 879 1 2000 Pin 5x32 2 0908500029 4 CBD12W 01 02 00...

Page 46: ...20029 22 GB T 93 1987 Washer 8 10 0908370011 23 CBD12W 01 06 Left support 1 51020111055 24 GB T 810 1988 Round nut M60X2 1 0908070023 25 GB T 858 1988 Washer 60 1 0908390013 26 CBD12W 01 07 Washer 1 3...

Page 47: ...1 GB T894 1 1986 Circlip for shaft 15 4 0908320012 52 CBD10A 08 Wheel shaft 2 0906190002 53 CBD10A3B 07 Universal wheel carriage 2 31050217001 54 SF 1 2815 Bush 2 0907040142 55 GB T301 1995 Bearing 51...

Page 48: ...ahvan kokoonpano Nro Osanro Nimi Lkm ERP Huomiot 1 DF 2 04 Pin 12X60 1 0906040002 2 SF 1 1220 Bush 1 0907040011 3 CN 2 13 Pinch roller 1 0909120016 4 SF IF 20165 Bush 2 0907040159 5 GB T 879 1 2000 Pi...

Page 49: ...2 52010100192 viittaus s hk j rj 23 GB T 845 1985 Screw M3X8 2 0908290022 24 RYTL 09 Spring 2 0903990103 25 CBD10A3B 1 1 01 Upper cover 1 0904170095 26 RYTL 04 Rotary button 1 0904990062 0904990161 va...

Page 50: ...terin kokoonpano Nro Osanro Nimi Lkm ERP Huomiot 1 CBD12W 01 02 10 Outer sleeve 1 31050216064 2 CBD12W 01 02 08 Spring core 1 31050216065 3 CBD12W 01 02 07 Spring 1 0903160039 4 CBD12W 01 02 09 Spring...

Page 51: ...901100022 19 JB T982 77 Washer 20 2 0902010009 20 GB 3452 1 82 O ring 6 9X1 8 1 0902050007 21 AF 2 7 Striker pin 1 0901090002 22 SYBC 2 06 Spring 1 2X9 5X22 1 0903020001 23 CBD12W 01 02 02 Hood 1 0870...

Page 52: ...0 Rocker arm assembly 680 1 51020111063 2 GB T894 1 1986 Circlip for shaft 16 2 0908320013 3 SF 1 1615 Bush 4 0907040015 4 SYBC 05 Pin 16X48 2 0906060005 5 SF 1 2020 Bush 2 0907040031 6 CBD12W 04 02 0...

Page 53: ...70002 Yksitt isen piikin rengas 15 GB T879 1 2000 Pin 5X32 4 0908500029 16 GB T276 1994 Bearing 6204 2RS 4 0907020005 17 CBD15WE 4 01 Fork wheel 80X93 2 0905020202 18 SYBC 5 09 Shaft 20X95 4 090606000...

Page 54: ...4170093 12 DM250BLD600 48RY1 Brushless motor 1 0603608 13 CBD12W 01 07 00 Brake 1 060706132 14 CBD12W 13 01 01 Wiring harness 1 5202010027 Nopeasti kuluvat osat Nro Osanro Nimi Lkm 1 BF 05 Reverse ass...

Page 55: ...or 060704251 28 RYTL 01 Brake switch 0904990064 29 CBD12W 01 01 01 01 Lower cover 1501010004 30 XILIN DL48 Power indicator lamp 060701537 31 CBD12W 01 02 DQ Electric switch 5205010003 32 CBD12W 01 01...

Page 56: ...el Johnson International Inneh ll 1 S kerhetsbest mmelser 2 Beskrivning 3 Drift 4 Drift underh ll och laddning av batteri 5 Underh ll 6 Vanliga fel och fels kning 7 Bortskaffande av f rbrukat material...

Page 57: ...ppm rksamhet N r motorlyftvagnen r skadad samt vid funktionella fel ska den inte anv ndas eftersom den s kra driften kan s ttas ur spel Uppm rksamhet Den h r motorlyftvagnen kan endast anv ndas p h rt...

Page 58: ...av och tar skada Det r inte till tet att sv nga motorlyftvagnen i en backe Innan motorlyftvagnen trycks in i en hiss m ste operat ren s kerst lla att hissen klarar av den totala vikten hos motorlyftva...

Page 59: ...motorlyftvagnen p en plats d r den blockerar trafik eller p verkar drift Det r inte till tet att anv nda motorlyftvagnen i en regnig milj St ng av str mf rs rjningen till motorlyftvagnen n r den inte...

Page 60: ...00 Distans till lastens centrum C mm 600 H jd med s nkt gaffel h13 mm 80 Tr d Y mm 1269 1339 Hjul PU Storlek fr mre hjul mm 250 Storlek bakre hjul mm 80 Fr mre bakre hjulnummer x drivhjul 1X 2 4 Lyfth...

Page 61: ...julbasen och marken h1 mm 35 Bredd f r pall p tv ren 1000x1200 Bredd mm 1850 1920 Bredd f r pall p l ngden 800x1200 Bredd mm 1900 1920 V ndradie Wa mm 1452 1522 khastighet n r lastad olastad km h 4 4...

Page 62: ...s Group Axel Johnson International Lyfta och s nka Lyfta Tryck p lyftknappen p handtaget S nka Tryck p s nkknappen p handtaget Resa Res handtaget upp t A och C bromsar B reser Vrid acceleratorn f r at...

Page 63: ...a knappen i slutet av handtaget r knappen f r n dback motorlyftvagnen kommer stanna omedelbart och b rjar r ra sig bak t n r kroppen kommer i kontakt med knappen Det r en s kerhetsknapp f r att undvik...

Page 64: ...kan skapa giftiga gaser eller resultera i explosion f Svetsa inte direkt p batteriet g Anv nd inte batteriet i ogynnsamma milj er som extrema temperaturer djup cykel eller verladda urladda allt f r o...

Page 65: ...tteriets utdragare och plocka bort batteriet Step 4 S tt i det nya batteriet Steg 5 Koppla in batteriets anslutning 4 3 F rsiktighets tg rder vid laddning av batteri a Den speciella Li ion laddaren le...

Page 66: ...ungera p ett tillfredsst llande s tt r beroende av ett noggrant underh ll Om underh llet f rsummas kan s kerheten f rs mras och egendom ta skada N r motorlyftvagnen r i drift ska rutinm ssig inspektio...

Page 67: ...llande lokala best mmelser och lagar Kontrollera att driften hos lastventilen r normal c Underh ll av elektrisk utrustning B r ske var tredje m nad d r det kontrolleras att anslutningar hos elektrisk...

Page 68: ...get r nedtryckt p grund av kollision och om bromsbrytaren r terst lld 4 Byt ut s kringen 5 Laddaren kan inte ladda Skadad laddare Byt ut laddaren 7 Bortskaffande av f rbrukat material Batterier och hy...

Page 69: ...Haklift Oy Asessorinkatu 3 7 20780 Kaarina Finland Tel 358 2 511 5511 sales haklift com www haklift com Lifting Solutions Group Axel Johnson International 9 Elektrisk schematisk diagram...

Page 70: ...tteri Nr Del Nr Namn St ERP Anm rkning 1 CBD12W 01 00 Steering gear assembly 1 31060201259 2 GB T 70 1 2008 Screw M6X12 1 0908240019 3 CBD12W 02A 00 Truck frame assembly 550X1150 1 51020111049 Truck f...

Page 71: ...06040005 14 GB T 879 1 2000 Pin 5x32 4 0908500029 15 BF 05 Reverse assisted wheel 4 0904040004 16 CBD12W 04 Cover 1 120701109 17 GB T 97 1 2002 Washer 4 6 0908350008 18 GB T 70 1 2008 Screw M4X40 2 09...

Page 72: ...onal Styrmekanismmontering Nr Del Nr Namn St ERP Anm rking 1 CBD12W 01 01 00 Handle assembly 1 31060201080 2 WA 01 Shaft 20X100 1 0906990042 3 GB T 879 1 2000 Pin 5x32 2 0908500029 4 CBD12W 01 02 00 O...

Page 73: ...8420029 22 GB T 93 1987 Washer 8 10 0908370011 23 CBD12W 01 06 Left support 1 51020111055 24 GB T 810 1988 Round nut M60X2 1 0908070023 25 GB T 858 1988 Washer 60 1 0908390013 26 CBD12W 01 07 Washer 1...

Page 74: ...1 GB T894 1 1986 Circlip for shaft 15 4 0908320012 52 CBD10A 08 Wheel shaft 2 0906190002 53 CBD10A3B 07 Universal wheel carriage 2 31050217001 54 SF 1 2815 Bush 2 0907040142 55 GB T301 1995 Bearing 51...

Page 75: ...andtagmontering Nr Del Nr Namn St ERP Anm rkning 1 DF 2 04 Pin 12X60 1 0906040002 2 SF 1 1220 Bush 1 0907040011 3 CN 2 13 Pinch roller 1 0909120016 4 SF IF 20165 Bush 2 0907040159 5 GB T 879 1 2000 Pi...

Page 76: ...10100192 h nvisa till elsystem 23 GB T 845 1985 Screw M3X8 2 0908290022 24 RYTL 09 Spring 2 0903990103 25 CBD10A3B 1 1 01 Upper cover 1 0904170095 26 RYTL 04 Rotary button 1 0904990062 0904990161 v ns...

Page 77: ...indermontering Nr Del Nr Namn St ERP Anm rkning 1 CBD12W 01 02 10 Outer sleeve 1 31050216064 2 CBD12W 01 02 08 Spring core 1 31050216065 3 CBD12W 01 02 07 Spring 1 0903160039 4 CBD12W 01 02 09 Spring...

Page 78: ...901100022 19 JB T982 77 Washer 20 2 0902010009 20 GB 3452 1 82 O ring 6 9X1 8 1 0902050007 21 AF 2 7 Striker pin 1 0901090002 22 SYBC 2 06 Spring 1 2X9 5X22 1 0903020001 23 CBD12W 01 02 02 Hood 1 0870...

Page 79: ...ker arm assembly 680 1 51020111063 2 GB T894 1 1986 Circlip for shaft 16 2 0908320013 3 SF 1 1615 Bush 4 0907040015 4 SYBC 05 Pin 16X48 2 0906060005 5 SF 1 2020 Bush 2 0907040031 6 CBD12W 04 02 00 Con...

Page 80: ...906070002 Enkelt gaffelhjul 15 GB T879 1 2000 Pin 5X32 4 0908500029 16 GB T276 1994 Bearing 6204 2RS 4 0907020005 17 CBD15WE 4 01 Fork wheel 80X93 2 0905020202 18 SYBC 5 09 Shaft 20X95 4 0906060008 Du...

Page 81: ...0904170093 12 DM250BLD600 48RY1 Brushless motor 1 0603608 13 CBD12W 01 07 00 Brake 1 060706132 14 CBD12W 13 01 01 Wiring harness 1 5202010027 Snabbn tning delar Nr Del Nr Namn St 1 BF 05 Reverse assis...

Page 82: ...or 060704251 28 RYTL 01 Brake switch 0904990064 29 CBD12W 01 01 01 01 Lower cover 1501010004 30 XILIN DL48 Power indicator lamp 060701537 31 CBD12W 01 02 DQ Electric switch 5205010003 32 CBD12W 01 01...

Page 83: ...toimesta tai niihin liitet n yhteensopimattomia komponentteja SWE SCM Citra Oy f rs krar att de nedan n mnda av oss levererade lyftredskapen uppfyller kraven i maskindirektiv 2006 42 EG SCM Citra Oy s...

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