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Thank you for purchasing the HAKKO FU-500 solder feed unit.

Please read this manual before operating the HAKKO FU-500.

Keep this manual readily accessible for reference.

TABLE OF CONTENTS

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1. PACKING LIST

2. SPECIFICATIONS

3. WARNINGS, CAUTIONS AND NOTES

4. PART NAMES

5. INITIAL SETUP 

6. OPERATION

7. MAINTENANCE

8. ERROR MESSAGES

9. TROUBLE SHOOTING GUIDE

10. EXPLODED VIEW

11. PARTS LIST

2018.1

MA02899XZ180131

Solder feed unit

11. PARTS LIST

For more information about replacement parts or latest information , please visit
our website (http://www.hakko.com) or HAKKO Document Portal. (see below)

Instruction Manual

© 2017-2018 HAKKO Corporation. All Rights Reserved.

OVERSEAS AFFILIATES

U.S.A.: AMERICAN HAKKO PRODUCTS, INC.
TEL: (661) 294-0090 FAX: (661) 294-0096
Toll Free (800)88-HAKKO 

                                                          4   2   5   5   6

http://www.hakkousa.com
HONG KONG: HAKKO DEVELOPMENT CO., LTD.
TEL: 2811-5588 FAX: 2590-0217
http://www.hakko.com.hk
E-mail:[email protected]
SINGAPORE: HAKKO PRODUCTS PTE., LTD.
TEL: 6748-2277 FAX: 6744-0033
http://www.hakko.com.sg
E-mail:[email protected]

   Please access to the following address for the other Sales affiliates. 

  http://www.hakko.com

HEAD OFFICE

4-5, Shiokusa 2-chome, Naniwa-ku, Osaka 556-0024 JAPAN
TEL:+81-6-6561-3225 FAX:+81-6-6561-8466
http://www.hakko.com  E-mail:[email protected]  

23

Part No.

BX1000

BX1001

BX1002

BX1003

BX1004

BX1005

BX1006

Part No.

BX1007

BX1008

BX1009

Part No.

BX1010

BX1011

BX1012

BX1013

BX1014

BX1015

Part No.

BX1018

BX1019

BX1020

BX1021

BX1022

BX1057

BX1036

BX1037

Part Name

Solder feed pulley unit

  / 0.3 mm

Solder feed pulley unit

 / 0.5 mm

Solder feed pulley unit

  / 0.6 mm

Solder feed pulley unit

  / 0.8 mm

Solder feed pulley unit

  / 1.0 mm

Solder feed pulley unit

  / 1.2 mm

Solder feed pulley unit

 / 1.6 mm

Part Name

Solder feed guide set 

 / 0.3 mm

Solder feed guide set 

/ 0.5 - 1.0 mm

Solder feed guide set 

 / 1.2 - 1.6 mm

Part No.

BX1041

BX1042

Part No.

CX1010

CX5006

Part Name

Tube unit 

 / 0.3 - 1.0 mm

Tube unit 

 / 1.2 - 1.6 mm

Part name

Feeder unit / 0.3 - 1.6 mm

Feeder unit / 0.3 - 1.6 mm

Specifications

Specifications

Specifications

Specifications

Type L

Type straight

Specifications

set of 10

Specifications

With ferrite 
core

Part Name

Teflon tube 

/ 0.3 mm

Teflon tube

/ 0.5 - 0.6 mm

Teflon tube

/ 0.8 mm

Teflon tube

 / 1.0 mm

Teflon tube

 / 1.2 mm

Teflon tube

 / 1.6 mm

Part Name

Guide tube

Guide pipe

 / 0.3 mm

Guide pipe

 / 0.5 - 1.0 mm

Guide pipe

/ 1.2 - 1.6 mm

Grommet

Solder reel stand

Feeder cable / 5 m

Feeder cable / 8 m

Feeder unit

Type L

Type straight

Feeder cable

Grommet

Tube unit 

Teflon tube

Guide tube

Guide pipe

Solder feed 
guide set

Solder feed pulley unit

Solder reel stand

FU-500

99 Washington Street 
Melrose, MA 02176 
Phone 781-665-1400
Toll Free 1-800-517-8431

Visit us at www.TestEquipmentDepot.com

Summary of Contents for FU500-71X

Page 1: ...p www hakko com E mail sales hakko com 23 Part No BX1000 BX1001 BX1002 BX1003 BX1004 BX1005 BX1006 Part No BX1007 BX1008 BX1009 Part No BX1010 BX1011 BX1012 BX1013 BX1014 BX1015 Part No BX1018 BX1019...

Page 2: ...in the table below Before changing the solder diameter see How to change the solder diameter on page 17 Solder diameter mm 0 3 0 5 0 6 0 65 0 8 1 0 1 2 1 6 Up to 1kg bobbin of solder can be used Feede...

Page 3: ...nings and cautions are placed at critical points in this manual to direct the operator s attention to significant items They are defined as follows WARNING Failure to comply with a WARNING may result...

Page 4: ...immediately stop the feed and show this error message on the LCD along with buzzer sound When a hardware error is detected the HAKKO FU 500 will immediately stop the feed and show this error message o...

Page 5: ...KO FU 601 ready input is Not Ready during Auto Mode or Manual Program Mode This error will not occur in Adjustment Mode or Continuous Feed Mode If the HAKKO FU 601 ready input is Not Ready before Auto...

Page 6: ...screws described in this manual The attachment of the solder feed pulley unit for 0 3mm BX1000 is different Refer to the How to set solder in the BX1000 Please be careful not to tighten the screw too...

Page 7: ...d guide nozzle Loosening the adjustment screw will allow you to move the entire solder feed guide set as shown in the figure below Move the solder feed guide set to the tip Loosening the adjustment sc...

Page 8: ...Tertiary heating Internal Status signal Form1 Out Status signal Form2 Out Run 16 4 Iron Connect Connection status to the HAKKO FU 601 Connection or Disconnection When Not Connect is selected preset s...

Page 9: ...ternal Secondary heating Internal Tertiary feed Internal Tertiary back feed Internal Tertiary heating Internal Status signal Form1 Out Status signal Form2 Out 15 Selecting Parameter Set When you selec...

Page 10: ...Feed Speed 3 Back Feed 3 Back Speed 3 Heat Time 3 Preset Status Sig Primary Feed Length Primary Feed Speed Primary Back Feed Length Primary Back Speed Primary Heat Time Secondary Feed Length Secondar...

Page 11: ...p to 100 programs 0 to 99 can be programmed in either PS point soldering or DS drag soldering mode Any other than Exit Tens place Units place Confirm Tens place Units place One decimal place Confirm F...

Page 12: ...signal received Auto Mode PS 00 Primary Feed Turn on the power switch of HAKKO FU 500 The start up screen will be displayed and then move to Auto Mode Standby screen If the HAKKO FU 500 receives a St...

Page 13: ...ceived Auto Mode PS 00 Primary Feed Turn on the power switch of HAKKO FU 500 The start up screen will be displayed and then move to Auto Mode Standby screen If the HAKKO FU 500 receives a Start signal...

Page 14: ...than Exit Tens place Units place Confirm Tens place Units place One decimal place Confirm For feed amount or feed speed tens place units place one decimal place For heating time units place one decim...

Page 15: ...Feed Speed 3 Back Feed 3 Back Speed 3 Heat Time 3 Preset Status Sig Primary Feed Length Primary Feed Speed Primary Back Feed Length Primary Back Speed Primary Heat Time Secondary Feed Length Secondar...

Page 16: ...ternal Secondary heating Internal Tertiary feed Internal Tertiary back feed Internal Tertiary heating Internal Status signal Form1 Out Status signal Form2 Out 15 Selecting Parameter Set When you selec...

Page 17: ...Tertiary heating Internal Status signal Form1 Out Status signal Form2 Out Run 16 4 Iron Connect Connection status to the HAKKO FU 601 Connection or Disconnection When Not Connect is selected preset s...

Page 18: ...d guide nozzle Loosening the adjustment screw will allow you to move the entire solder feed guide set as shown in the figure below Move the solder feed guide set to the tip Loosening the adjustment sc...

Page 19: ...screws described in this manual The attachment of the solder feed pulley unit for 0 3mm BX1000 is different Refer to the How to set solder in the BX1000 Please be careful not to tighten the screw too...

Page 20: ...KO FU 601 ready input is Not Ready during Auto Mode or Manual Program Mode This error will not occur in Adjustment Mode or Continuous Feed Mode If the HAKKO FU 601 ready input is Not Ready before Auto...

Page 21: ...immediately stop the feed and show this error message on the LCD along with buzzer sound When a hardware error is detected the HAKKO FU 500 will immediately stop the feed and show this error message o...

Page 22: ...nings and cautions are placed at critical points in this manual to direct the operator s attention to significant items They are defined as follows WARNING Failure to comply with a WARNING may result...

Page 23: ...in the table below Before changing the solder diameter see How to change the solder diameter on page 17 Solder diameter mm 0 3 0 5 0 6 0 65 0 8 1 0 1 2 1 6 Up to 1kg bobbin of solder can be used Feede...

Page 24: ...8 mm Solder feed pulley unit 1 0 mm Solder feed pulley unit 1 2 mm Solder feed pulley unit 1 6 mm Part Name Solder feed guide set 0 3 mm Solder feed guide set 0 5 1 0 mm Solder feed guide set 1 2 1 6...

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