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CAUTION

The cutting blade is sharp. Be careful not to cut your fingers.

When resin core solder that has been cut is not used, the properties of the resin (flux)

    may deteriorate with time.

Once the solder has been cut and is inside the guide pipe, the heat from the soldering iron

may accelerate the deterioration of the resin (flux). Use solder that is inside the guide pipe

    as soon as possible.

Do not damage the guide pipe by bending or twisting it.

Do not allow the tube to be bent at a severe angle. Otherwise, it will become clogged with solder.

Keep the cutting blade and pulley clean of solder and flux using a brush or other suitable 

cleaning device.

Periodically remove the guide pipe or the teflon tube and clean off any accumulated flux.

3. WARNINGS, CAUTIONS AND NOTES

21

9. TROUBLE SHOOTING GUIDE

WARNING

Turn the power off when not in use, or left unattended.

This appliance is not intended for use by persons (including children) with reduced

    physical, sensory or mental capabilities, or lack of experience and knowledge, unless

    they have been given supervision or instruction concerning use of the appliance

    by a person responsible for their safety.

Children should be supervised to ensure that they do not play with the appliance.

To prevent accidents or damage to the HAKKO FU-500, be sure to observe the following.

■ 

Electrostatic Protection

This product includes such features as electrically conductive plastic parts and grounding of the unit as measures to protect

the device to be soldered from the effects of static electricity. Be sure to observe the following instructions:
1. When making repairs or replacing parts, take sufficient care not to expose live electrical parts or damage insulation materials.

2. Be sure to ground the unit during use.

Warnings and cautions are placed at critical points in this manual to direct the operator’s

attention to significant items. They are defined as follows:

WARNING

Failure to comply with a WARNING may result in serious injury or death.

CAUTION

Failure to comply with a CAUTION may result in injury to the operator, or

 

        damage to the items involved. Two examples are given below.

Solder cannot be fed properly.

 / 

Solder Feed error is displayed.

 

CHECK

  

: 

Is "solder clogging" or "no solder" occurred?

ACTION

 :

 

Remove any clogged solder. For "no solder" error, add new solder.

CHECK  

: 

Is the cutting blade or the pulley deposited with flux?

ACTION 

: 

Remove any flux using a brush and alcohol.

                  (See 7. MAINTENANCE in page 18.)

CHECK  

: 

Is the tube unit or the teflon tube contaminated, worn away and damaged?

ACTION

 : 

Replace the part.

                

(See 7. MAINTENANCE in page 18.)

CHECK  

: 

Is the tube unit forced?

ACTION

 : 

Relax the tube unit.

  

  

(Secure the bending radius of more than 10 cm.)

CHECK  

: 

Is the teflon tube or the guide pipe clogged with flux?

ACTION

 : 

Remove any flux using a brush and alcohol.

         

If the problem persists, replace the part.

CHECK  

: 

Is the part such as the solder feed pulley unit corresponded to the solder diameter?

ACTION

 : 

Replace the part with the correct one.

(See 11. PARTS LIST in page 23.)

    

Illegal Input error is displayed.

 

CHECK  

: 

Is the HAKKO FU-500 received any overlapped or illegal signal from the robot? 

ACTION

 : 

Check the robot program. 

Iron Controller Error is displayed.

CHECK  

: 

Does the soldering iron have a sensor failure, too low temperature or

any other faulty condition?

ACTION 

: 

Check the soldering iron.

Motor Driver Error is displayed. 

CHECK  

: 

Does the motor or the motor driver have any faulty condition?

ACTION 

: 

Contact your HAKKO representative.

System Error is displayed. 

ACTION 

: 

Contact your HAKKO representative.

Emergency Stop is displayed.

ACTION 

: 

Check the command from the robot.

※This product is protected against electrostatic discharge.

※Specifications and design are subject to change without notice.

Is the tube unit or the teflon tube bent or deformed?

Replace any deformed part.

Summary of Contents for FU-500

Page 1: ...saka 556 0024 JAPAN TEL 81 6 6561 3225 FAX 81 6 6561 8466 http www hakko com E mail sales hakko com 23 Part No BX1000 BX1001 BX1002 BX1003 BX1004 BX1005 BX1006 Part No BX1007 BX1008 BX1009 Part No BX1...

Page 2: ...in the table below Before changing the solder diameter see How to change the solder diameter on page 17 Solder diameter mm 0 3 0 5 0 6 0 65 0 8 1 0 1 2 1 6 Up to 1kg bobbin of solder can be used Feede...

Page 3: ...nings and cautions are placed at critical points in this manual to direct the operator s attention to significant items They are defined as follows WARNING Failure to comply with a WARNING may result...

Page 4: ...immediately stop the feed and show this error message on the LCD along with buzzer sound When a hardware error is detected the HAKKO FU 500 will immediately stop the feed and show this error message o...

Page 5: ...KO FU 601 ready input is Not Ready during Auto Mode or Manual Program Mode This error will not occur in Adjustment Mode or Continuous Feed Mode If the HAKKO FU 601 ready input is Not Ready before Auto...

Page 6: ...screws described in this manual The attachment of the solder feed pulley unit for 0 3mm BX1000 is different Refer to the How to set solder in the BX1000 Please be careful not to tighten the screw too...

Page 7: ...d guide nozzle Loosening the adjustment screw will allow you to move the entire solder feed guide set as shown in the figure below Move the solder feed guide set to the tip Loosening the adjustment sc...

Page 8: ...Tertiary heating Internal Status signal Form1 Out Status signal Form2 Out Run 16 4 Iron Connect Connection status to the HAKKO FU 601 Connection or Disconnection When Not Connect is selected preset s...

Page 9: ...ternal Secondary heating Internal Tertiary feed Internal Tertiary back feed Internal Tertiary heating Internal Status signal Form1 Out Status signal Form2 Out 15 Selecting Parameter Set When you selec...

Page 10: ...Feed Speed 3 Back Feed 3 Back Speed 3 Heat Time 3 Preset Status Sig Primary Feed Length Primary Feed Speed Primary Back Feed Length Primary Back Speed Primary Heat Time Secondary Feed Length Secondar...

Page 11: ...than Exit Tens place Units place Confirm Tens place Units place One decimal place Confirm For feed amount or feed speed tens place units place one decimal place For heating time units place one decim...

Page 12: ...ceived Auto Mode PS 00 Primary Feed Turn on the power switch of HAKKO FU 500 The start up screen will be displayed and then move to Auto Mode Standby screen If the HAKKO FU 500 receives a Start signal...

Page 13: ...ceived Auto Mode PS 00 Primary Feed Turn on the power switch of HAKKO FU 500 The start up screen will be displayed and then move to Auto Mode Standby screen If the HAKKO FU 500 receives a Start signal...

Page 14: ...than Exit Tens place Units place Confirm Tens place Units place One decimal place Confirm For feed amount or feed speed tens place units place one decimal place For heating time units place one decim...

Page 15: ...Feed Speed 3 Back Feed 3 Back Speed 3 Heat Time 3 Preset Status Sig Primary Feed Length Primary Feed Speed Primary Back Feed Length Primary Back Speed Primary Heat Time Secondary Feed Length Secondar...

Page 16: ...ternal Secondary heating Internal Tertiary feed Internal Tertiary back feed Internal Tertiary heating Internal Status signal Form1 Out Status signal Form2 Out 15 Selecting Parameter Set When you selec...

Page 17: ...Tertiary heating Internal Status signal Form1 Out Status signal Form2 Out Run 16 4 Iron Connect Connection status to the HAKKO FU 601 Connection or Disconnection When Not Connect is selected preset s...

Page 18: ...d guide nozzle Loosening the adjustment screw will allow you to move the entire solder feed guide set as shown in the figure below Move the solder feed guide set to the tip Loosening the adjustment sc...

Page 19: ...screws described in this manual The attachment of the solder feed pulley unit for 0 3mm BX1000 is different Refer to the How to set solder in the BX1000 Please be careful not to tighten the screw too...

Page 20: ...KO FU 601 ready input is Not Ready during Auto Mode or Manual Program Mode This error will not occur in Adjustment Mode or Continuous Feed Mode If the HAKKO FU 601 ready input is Not Ready before Auto...

Page 21: ...immediately stop the feed and show this error message on the LCD along with buzzer sound When a hardware error is detected the HAKKO FU 500 will immediately stop the feed and show this error message o...

Page 22: ...nings and cautions are placed at critical points in this manual to direct the operator s attention to significant items They are defined as follows WARNING Failure to comply with a WARNING may result...

Page 23: ...in the table below Before changing the solder diameter see How to change the solder diameter on page 17 Solder diameter mm 0 3 0 5 0 6 0 65 0 8 1 0 1 2 1 6 Up to 1kg bobbin of solder can be used Feede...

Page 24: ...saka 556 0024 JAPAN TEL 81 6 6561 3225 FAX 81 6 6561 8466 http www hakko com E mail sales hakko com 23 Part No BX1000 BX1001 BX1002 BX1003 BX1004 BX1005 BX1006 Part No BX1007 BX1008 BX1009 Part No BX1...

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