background image

23

 

Use the proper size cleaning 

pin or cleaning drill for the 

nozzle diameter.

Cleaning with the nozzle cleaning pin

Cleaning with the cleaning drill

● 

Before cleaning

● 

After cleaning

The cleaning pin passes 

completely through the 

hole.

Insert the bit while turning it 

clockwise.

Pull the drill bit out straight 

without turning it.

 

 

Nozzle Maintenance

1.  Inspect and clean the nozzle

 

● 

Turn the power switch ON and let the nozzle 

heat up.

 

● 

Clean out the hole of the nozzle with the

nozzle cleaning pin.

● 

If the cleaning pin does not pass through the

hole in the nozzle, clean with the cleaning

drill.

● 

Check the condition of the solder plating on

the nozzle tip.

● 

Check visually if the nozzle was eroded.

CAUTION

The desoldering tool may be extremely hot. During maintenance, please work carefully.

The cleaning pin will not pass through the 

nozzle until the solder inside the nozzle is 

completely melted.

CAUTION

 

 

 

CAUTION

If the cleaning drill is forced into the nozzle, the drill bit

could break or be damaged.

Please use the proper size cleaning pin or cleaning drill 

for the nozzle diameter.

 

CAUTION

Desoldering efficiency goes down and all other parts appear to be OK, the nozzle is 

probably eroded and should be replaced.

The inside hole and the surface of the nozzle is plated with a special alloy. Should 

this alloy become eroded by high temperature solder, the nozzle will not be able to 

maintain the proper temperature.

Hole is damaged by erosion.

● 

If the nozzle is still in a good condition, put some fresh solder on the nozzle tip to 

protect solder plated area from oxidation.

• If the cleaning pin and cleaning drill do not pass through the hole 

in the nozzle, replace the nozzle.

• If the solder plating on the nozzle tip is worn, replace the nozzle.

• If the inside hole of the nozzle is eroded, replace the nozzle.

24

Remove the element cover assembly 

the nozzle with the provided wrench.

Heating 

Element

Element cover

Nozzle

Nut

3. Clean out the tube in the 

heating element with the 

provided cleaning pin.

 

● 

Turn the power off after cleaning.

The element cover 

assembly is held to 

the nozzle changing 

tool by pressing this 

part from both sides. 

(The nozzle is not 

held to the nozzle 

changing tool. Be 

careful when removing them.)

2. Disassemble the heating element.

CAUTION

The heating element is 

very hot during operation.

Scrape away all oxidation from the tube in the heating 

element until the cleaning pin passes cleanly through 

the tube.

CAUTION

Be sure the solder in the tube in the heating element is completely heated, before 

cleaning the tube.

If the cleaning pin does not pass through the tube in the heating element, replace 

the heating element.

 

4. Replace the filters.

• Turn the power switch OFF.

• When the filter pipe is cool to the touch, turn the back holder knob counterclockwize 

and pull out the filter pipe.

• Examine the seals (filter holders) at each end of the filter pipe.

Replace : Stiff and/or cracked.

• Examine the spring filter.

Replace : Solder is collected in two-thirds of the spring filter.

• Examine the ceramic paper filter (L).

Replace : Ceramic paper filter (L) is showing signs of stains from flux, is stiff, or 

contains any solder.

CAUTION

The filter pipe is very hot.

5. Replacement of station filter

If the filer is showing signs of stains 

from flux or is stiff, replace it.

Attach the filter as shown in the right 

diagram.

Vacuum outlet cap

Filter

Vacuum outlet cap

(with Filter)

Filter holder

Filter pipe

Spring Filter

Ceramic paper

filter (L)

Summary of Contents for FR-4102

Page 1: ...6 PARAMETER SETTING 7 MAINTENANCE 8 CHECKING PROCEDURE 9 ERROR MESSAGES 10 TROUBLE SHOOTING GUIDE 11 PARTS LIST 12 WIRING DIAGRAM Desoldering Tool HAKKO FR 4102 Instruction Manual Thank you for purcha...

Page 2: ...The temperature was measured using the HAKKO FG 101 Station Tester This product is protected against electrostatic discharge Specifications and design are subject to change without notice Cleaning Pi...

Page 3: ...flammable materials Inform others in the area that the unit is hot and should not be touched Turn the power off when not in use or left unattended Turn the power off when changing parts or storing th...

Page 4: ...ed with water before use to avoid damaging the nozzle NOTE You can put nozzles that are not in use on the radial tray of the handpiece holder base Loosen the adjusting screws to change the angle of th...

Page 5: ...e vacuum outlet cap on the HAKKO FR 410 station 5 Plug the power cord into a grounded power outlet Ensure that the power switch is OFF before plugging in the power cord CAUTION Be sure to ground this...

Page 6: ...n place over the lead wire slowly move the lead wire being careful not to apply too much force If the lead wire moves easily all of the solder has melted 3 Pull the trigger to remove the melted solder...

Page 7: ...Check ENT 4 Press the ENT button to finalize your selection If you wish to exit the PRESET SELECTION screen Select EXIT and press the ENT button You will return to the normal display screen without ma...

Page 8: ...utton to enter The next digit will begin to flash After entering the units digit press the button to save the figure to the system memory and begin heater control with new setting temperature CAUTION...

Page 9: ...The allowable ranges for offset values are from 90 to 90 In mode from 50 to 50 If you enter a value outside the offset value range the display returns to the hundreds digit and you have to enter a cor...

Page 10: ...r selecting press ENT 2 Pull the trigger 3 When Clogging appears perform cleaning and replace filters F Suction gauge Sign of clogging C H K ENT S e t T emp O f f s e t T emp V a c u u m C h e c k 680...

Page 11: ...in heater control with new setting temperature 4 To exit from each setting screen scroll the screen select EXIT and press the ENT button CAUTION If power is switched off or lost during the execution o...

Page 12: ...screen scroll the screen select EXIT and press the ENT button CAUTION As a preset ID 1 to 8 characters can be used Usable characters are A Z 0 9 and space Entering a space makes your entry terminated...

Page 13: ...ess the or to set the adjust contrast Selection range is 1 to 25 3 Press the ENT button to set the value To exit from each setting screen scroll the screen select EXIT and press the ENT button ENT P r...

Page 14: ...F ON Lock Partial OFF unlock ABCDEF Select three letters Cancel 6 PARAMETER SETTING Press and hold any one of the three control buttons while turning on the power switch PARAMETER SETTINGS Press and h...

Page 15: ...ff function When the auto shutoff function is set to on and no operation is performed for constant time after the iron is set in the iron holder the buzzer sounds three times and the auto shutoff func...

Page 16: ...r flashes 5 Press the or to set the desired figure 6 Pressing the ENT button after this change makes the set time stored in the internal memory ENT S h u t O f f S e t S h u t O f f T i me r ON 0m ENT...

Page 17: ...T button after setting When selecting Timer Vacuum Time appears under Vacuum Mode in the parameter select screen Select whether you manually operate the desoldering pump or use the timer function Norm...

Page 18: ...3 Selecting ON allows you to make the setting for Timer Default is 6 minutes When selecting ON 4 When setting Auto Sleep to ON the area for Timer flashes 5 Press the or button you can change to the de...

Page 19: ...rom hundreds to units digit Press the or to set the desired figure Only values from 0 to 2 can be selected when entering the hundreds digit In mode values from 0 to 1 can be selected Values from 0 to...

Page 20: ...if you press the or button 3 Return to parameter setting display if you press the ENT button after setting 1 Move the cursor to select Ready Alarm After selecting press ENT 2 ON and OFF will be switch...

Page 21: ...n selecting Partial 4 After making all selections press the ENT button Only when selecting Partial 6 Return to parameter setting display if you press the ENT button after setting All setting changes r...

Page 22: ...er selecting press ENT 2 Using the or button select either C or F To stop Initial Reset scroll the screen to select Exit 3 After selecting it using the or button select OK or Cancel CAUTION Even when...

Page 23: ...ated by the conditions of the station s usage During suction the gauge indicating suction force is shown at the bottom of the screen If CHK appears on the display check the nozzle and heater for restr...

Page 24: ...n will not pass through the nozzle until the solder inside the nozzle is completely melted CAUTION CAUTION If the cleaning drill is forced into the nozzle the drill bit could break or be damaged Pleas...

Page 25: ...leaning the tube If the cleaning pin does not pass through the tube in the heating element replace the heating element 4 Replace the filters Turn the power switch OFF When the filter pipe is cool to t...

Page 26: ...tside this range replace the heating element 1 Unplug the cord 2 Remove the nut element cover nozzle 3 Turn the back holder knob counterclockwize and pull out the filter pipe 4 Remove the screws 1 4 s...

Page 27: ...h hot air Please do not try to forcibly remove it with a screwdriver etc If the valve guard becomes deformed it will no longer be airtight Please clean with either alcohol or thinner 2 Install the val...

Page 28: ...heater or sensor Verify the electrical integrity of the heater and sensor Measure the resistance of the heater and sensor while at room temperature 15 25 59 77 It should be 3 9 10 If the resistance e...

Page 29: ...e Trigger Pin4 Black Heating element Pin8 Blue Trigger Pin9 Yellow Heating element2 Pin12 Brown Heating element2 Pin13 Green Grounding line If any value exceeds 0 or is replace the connection cord For...

Page 30: ...and the power is shut down Grip Error will be displayed if the connector cord is not attached to the station OR the wrong soldering iron is connected If the sensor temperature falls below the differen...

Page 31: ...ON Is the power supply cable or connection plug disconnected Connect it tightly Is the fuse blown Replace the fuse If the fuse blows again please send the entire product back to us for repair Is the p...

Page 32: ...11 PARTS LIST 31 Pump assembly 23 21 24 22...

Page 33: ...se plug Tool box Nozzle wrench Item No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 HAKKO FR 410 Part No B1215 B2874 B1086 B1087 B1088 B1089 B5141 B1302 B1303 B1304 B1305 B5142 B1306...

Page 34: ...k holder assembly Nut Element cover Heating element Hose Housing fastener Cord holder HAKKO FR 4102 parts Specifications Straight type Part No FR4102 81 Part Name HAKKO FR 4102 HAKKO FR 4102 Part No F...

Page 35: ...12 WIRING DIAGRAM 34 Inlet Power switch...

Page 36: ...2017 HAKKO Corporation All Rights Reserved OVERSEAS AFFILIATES U S A AMERICAN HAKKO PRODUCTS INC TEL 661 294 0090 FAX 661 294 0096 Toll Free 800 88 HAKKO 4 2 5 5 6 https www HakkoUSA com E mail Suppo...

Reviews: