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Hainbuch B-Top3 Operating Instructions Manual Download Page 81

B-Top3 
Maintenance 

Order h49 7144.907-333 

 

 

81 

 

 

 

Tighten all fixing screws to the specified tightening 
torque [see nomenclature and/or »Screw tightening 
torques« chapter]. When tightening the screws, do 
so evenly to prevent any distortion under load. 

 

Only apply lubricant to the mechanical mating sur-
faces. Pay attention to notes about lubricants [see 
»Use of lubricants« chapter]. 

 

Avoid  too  much  lubricant  on  the  locating  face  be-
cause this can cause face run-out errors. 

 

Apply grease to the sealing elements [for example 
O-rings,  rectangular  rings]  and  sealing  surfaces. 
Pay attention to notes about greases [see »Use of 
lubricants« chapter]. 

6.  Lubricate  the  product  [see  »Lubricating  the  product« 

chapter]. 

11.4  Visual inspection 

Perform  a  daily  visual  inspection  of  the  product  to  identify 
any damage to the product at an early stage. 

Check the product for cracks and damage, in  particular on 
the clamping and end-stop surfaces. 

A check is also required to ensure that all fixing screws are 
tightened down. 

If damage is detected, the relevant components must be ex-
changed immediately for genuine spare parts from the man-
ufacturer. 

Complete cleaning of the product is required if heavily soiled 
[see »Cleaning« chapter]. 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for B-Top3

Page 1: ...Operating instructions incl installation manual B Top3 EN ...

Page 2: ...B Top3 2 Order hotline 49 7144 907 333 Translation of the original operating instructions Order hotli ne 49 7144 907 333 ...

Page 3: ...rotective equipment 15 2 5 Particular hazards 16 2 6 Other safety instructions 17 2 7 Screws 19 2 8 Functionality 19 2 9 Environmental protection 20 3 Technical data 21 3 1 General information 21 3 2 Performance values 21 3 3 Balancing quality 22 3 4 Speed 22 3 5 Clamping force speed diagram 23 3 5 1 Chuck layout for clamping force speed diagram 23 3 5 2 Size 215 24 3 6 Operating conditions 24 3 7...

Page 4: ...on 37 6 5 Packaging 37 6 6 Storage 38 6 7 Preservation 38 6 8 Return to storage 38 7 Installation 39 7 1 Installation safety 39 7 2 Preliminary remarks 41 7 3 Screw tightening torques 41 7 4 Preparation of the machine for installation 43 7 5 Installation of the product 44 7 5 1 Compatibility check 44 7 5 2 Preparation of the product 45 7 5 3 Installation of the drawtube adapter 46 7 5 4 Installati...

Page 5: ...0 3 2 Removal of jaw chucks without base chuck 72 10 4 Removal of the product 74 10 4 1 Removal of the functional unit 75 10 4 2 Removal of the spindle flange 76 10 4 3 Removal of the drawtube adapter 77 11 Maintenance 78 11 1 Maintenance safety 78 11 2 Maintenance schedule 78 11 3 Cleaning 79 11 4 Visual inspection 81 11 5 Lubricating the product 82 11 6 Use of lubricants 83 12 Disposal 84 13 Fau...

Page 6: ...e 1 Technical data 21 Table 2 Operating conditions 24 Table 3 Nomenclature 29 Table 4 Screw tightening torques 42 Table 5 Screw tightening torques 43 Table 6 Maintenance table 79 Table 7 Number of strokes 82 Table 8 Selection of lubricants 83 Table 9 Fault table 87 ...

Page 7: ... of the product WARNING Serious injuries caused by individual products or by inappropriate combinations of them Read and pay attention to all operating instruc tions for individual products and combinations of them 1 2 Key to symbols Safety instructions in this manual are designated by sym bols The safety notices are invoked by signal words that ex press the level of hazard involved Always comply ...

Page 8: ...ple and damage to ma terials warns of stored energy for example involving springs warns of hand injuries draws attention to the fact that the operating instructions of the product must be read 1 3 Definition of terms 1 3 1 Release setting Release setting means that the clamping device is released If the clamping device is released this also releases the workpiece 1 3 2 Complete clamping reserve Co...

Page 9: ... con tract the General Terms Conditions of Business and the delivery terms of the manufacturer and all legislative stipula tions valid at the time of conclusion of this contract 1 5 Copyright This manual is protected by copyright and are only intended for internal use The dissemination of this manual to third parties reproduc tions in any shape or form even in part as well as com mercial use and o...

Page 10: ...rod uct or the machine tool caused by an incorrect or defective clamping elements Always use genuine clamping elements made by the original manufacturer Spare parts and accessories can be sourced from contract dealers or directly from the manufacturer see Contact chapter Without exception wearing parts and components in contact with the workpiece are not covered by warranty 1 8 Warranty terms The ...

Page 11: ...ng parts that HAINBUCH ap proved explicitly for autonomous machining but specified limits must never be exceeded DANGER Serious injuries caused by parts being ejected centrifugally due to a drop in actuating force sup ply pressure On the machine ensure that the actuating force the supply pressure do not drop while the product is in use If no precautions have been taken on the machine to maintain t...

Page 12: ...skills sets required for vari ous different areas of activity Skilled specialist Skilled specialists due to their professional training knowledge and experience and awareness of applicable pro visions are capable of carrying out the work entrusted to them and independently to identify and avoid potential haz ards Hydraulics specialist Hydraulics specialists are trained in the specific task profile...

Page 13: ...duct is only intended for installation in a CE compli ant machine tool with a separating set of guards The product is only intended for the type of use described in this manual see Use chapter Furthermore an ex tended form of use can be agreed contractually between manufacturer and operator Only skilled staff from the appropriate specialist fields may install operate maintain and clean the product...

Page 14: ...e of the product Only in a CE compliant machine tool with a sepa rating set of guards Only use for the type of use indicated see Use chapter Only skilled staff from the appropriate specialist fields may use the product see Personnel re quirements chapter Never exceed the technical data indicated on the product see General information and Operat ing conditions chapters Never exceed the limits for u...

Page 15: ...ts It serves pri marily to protect the wearer from coming into contact with moving machine parts Do not wear rings chains or other jewelry Safety footwear To protect the wearer from any heavy items that may fall and from losing their footing on slippery ground Protective goggles To protect the eyes from projectile parts and liquid splashes Hair net To protect long hair from getting snagged in rota...

Page 16: ...s while the system is operating During operation do not reach for rotating and or moving parts Pay attention to the gap dimensions of moving parts Before opening the guards ensure that none of the parts are moving any more Stroke WARNING Serious crushing injuries caused by the stroke of the product Never reach into an area where moving parts are operating Prevent accidental initiation of the clamp...

Page 17: ... field Also wear the following items of personal protec tive equipment in addition to the basic equip ment 2 6 Other safety instructions DANGER Serious injuries caused by workpieces being ejected centrifugally when clamping unit is re leased while still rotating Never release the clamping of the workpiece while it is still rotating WARNING Serious head injuries caused by bending into the working a...

Page 18: ...ected against falling WARNING Serious injuries caused by the use of damaged products or by their components and accesso ries Check products or their components and acces sories on a regular basis for visible signs of dam age see Inspections and Cleaning chap ters Use of damaged products their damaged compo nents and or their damaged accessories is pro hibited Report damage to the operator immediat...

Page 19: ... and threaded pins fitted radially to the product that were bonded with adhesive need to be secured again using a standard medium strength screw adhesive and tightened to the specified tightening torque see nomenclature or the Screw tightening torques chapter Before reinstallation clean and degrease the screw and internal thread Radially mounted screws and threaded pins that were not bonded with s...

Page 20: ...dous substances enter the environment accidentally take immediate re medial action If in doubt notify the relevant municipal authori ties about the incident The following environmentally hazardous substances are used Lubricants auxiliary materials and operating fluids Lubricants such as grease and oil can contain toxic sub stances These must not enter the environment Dispose of environmentally haz...

Page 21: ...e values Do not exceed the maximum performance values see General information chapter On all products used do not exceed the lowest of the maximum performance values Only use product in machine tools with the same performance values INFORMATION Details of maximum performance values can be found on each product If due to abrasive wear those performance values are no long legible refer to the operat...

Page 22: ...crews and weights at tached to the product 3 4 Speed The product is authorized for rotational operation The maximum speed is written on the product maximum speed see General information chapter DANGER Serious injuries caused by parts being ejected centrifugally due to a non compliant combination of several products From all of the maximum speeds indicated for the combined products always remain at...

Page 23: ...ed diagram The clamping force speed diagrams refer to a 3 jaw chuck The clamping force speed curves were obtained using hard jaws For this the maximum actuating force was introduced and the jaws were set flush with the outside diameter OD of the chuck Here the chuck is in perfect condition and is lubricated with HAINBUCH special grease These diagrams cease to be valid if changes are made to one or...

Page 24: ... Humidity 80 Table 2 Operating conditions 3 7 Type designation The type designation is on the product and it includes the following indications Manufacturer Product designation ID number marked with a symbol Build year Maximum speed 𝑛 𝑚𝑖𝑛 1 Maximum actuating force 𝐹 𝑎𝑥 𝑚𝑎𝑥 𝑘𝑁 Maximum clamping force 𝐹𝑟𝑎𝑑 𝑚𝑎𝑥 𝑘𝑁 3 8 Precision classes The tolerances for axial run out and face run out correspond to th...

Page 25: ...evice can be used as a through chuck for machining bar stock and also as an end stop chuck The spindle flange is mounted on the machine spindle The clamping device is screwed to the drawtube on the ma chine tool through the drawtube adapter and is screwed to the spindle flange The clamping element set is screwed onto the basic jaws in the clamping device and clamps the workpiece that is to be mach...

Page 26: ...n var ious forms 4 2 3 Chuck jaws The jaw chuck can be equipped with the following variety of jaws Base jaws Top jaws soft hard aluminum Claw jaws hard Stepped block jaws hard 4 3 Optional accessories The following optional accessories are available for different sizes of product 4 3 1 Integrated liner The integrated liner which can be replaced from the front enables workpieces to be adapted Close...

Page 27: ... 49 7144 907 333 27 4 3 4 SPANNTOP Adapt M Through adaptation of the SPANNTOP Adapt M external clamping of the workpiece can be achieved 4 4 Special aids 4 4 1 Release key The release key is used for installation and removal of the chuck jaws ...

Page 28: ... a workpiece end stop can be mounted The clamping device can be used as a through chuck for machining bar stock With the help of suitable adaptation clamping devices from the manufacturer the clamping device can rapidly be con verted to suit a different clamp setting 5 2 Limits of use Limits are set on the operation of jaw chucks in the area where workpieces are machined 5 2 1 Nomenclature Brief d...

Page 29: ...of gravity spacing between top jaw and center of chuck 𝑟𝑠𝐺𝐵 𝑚 Center of gravity spacing between base jaw and center of chuck 𝑆𝑠𝑝 Clamping force safety factor 𝑆𝑧 Machining safety factor Σ𝑠 𝑁 Maximum clamping force of the chuck Table 3 Nomenclature 5 2 2 Calculation of jaw centrifugal forces 𝐷 Clamping diameter 𝑟𝑜 Center of gravity spacing of jaw 𝑟𝑠𝐴𝐵 Center of gravity spacing between top jaw and ce...

Page 30: ... increases proportional to the increase in centrifugal force these are opposing forces When the limit speed is exceeded the re quired minimum clamping force 𝐹𝑠𝑝 𝑚𝑖𝑛 is not achieved Consequently the workpiece is released in an uncontrolled manner DANGER Serious injuries caused by projectile workpieces when the limit speed is exceeded Never exceed the calculated rotational speed Never drop below the...

Page 31: ...dependent upon the sum total of the masses of all jaw chucks and upon the radius of center of gravity as well as the rotational speed INFORMATION For safety reasons DIN EN 1550 stipulates that the centrifugal force must not exceed a maximum of 67 of the initial clamping force The formula for calculating the total centrifugal force 𝐹 𝑐 is as follows 𝐹 𝑐 𝑚𝐵 𝑟𝑠 𝜋 𝑛 30 2 𝑀𝑐 𝜋 𝑛 30 2 𝑁 Here n is the gi...

Page 32: ... 5 in accordance with VDI 3106 INFORMATION No account is taken of the masses of the jaw chuck fixing screws and slot nuts First of all the required level of effective clamping force 𝐹𝑠𝑝 is determined with the help of the given level of machining force 𝐹 𝑠𝑝 𝐹 𝑠𝑝𝑧 𝑆𝑍 3000 1 5 𝐹 𝑠𝑝 4500𝑁 Initial clamping force while stationary 𝐹𝑠𝑝0 𝑆𝑠𝑝 𝐹𝑠𝑝 𝐹 𝑐 Determination of total centrifugal force 𝐹 𝑐 𝑀𝑐 𝜋 𝑛 30 2 ...

Page 33: ...d speed at a given initial clamping force while stationary 𝑛𝑧𝑢𝑙 30 𝜋 𝐹𝑠𝑝0 𝐹 𝑠𝑝𝑧 𝑆𝑧 𝑀𝑐 𝑚𝑖𝑛 1 DANGER Serious injuries caused by projectile workpieces whenever the predefined maximum speed is ex ceeded The calculated maximum speed must not exceed the predefined maximum speed for the product see General information chapter NOTE Material damage to the clamping device and ma chine tool caused by exceedi...

Page 34: ... specific Total centrifugal force of all jaws 𝑀𝑐 2 668𝑘𝑔𝑚 Safety factor 𝑆𝑧 1 5 in accordance with VDI 3106 Safety factor 𝑆𝑠𝑝 1 5 in accordance with VDI 3106 INFORMATION No account is taken of the masses of the jaw chuck fixing screws and slot nuts The permitted speed is sought 𝑛𝑧𝑢𝑙 30 𝜋 𝐹𝑠𝑝0 𝐹𝑠𝑝𝑧 𝑆𝑧 𝑀𝑐 30 𝜋 69947 3000 1 5 2668 𝑛𝑧𝑢𝑙 1495𝑚𝑖𝑛 1 The calculated speed 𝑛𝑧𝑢𝑙 1495𝑚𝑖𝑛 1 is less than the max...

Page 35: ...ar use appropriate load bearing equipment and lifting tackle WARNING Serious injuries caused by transporting off center equipment Pay attention to marks on the packaging items Attach the crane hook directly above the center of gravity Raise carefully and correct the lifting points if nec essary WARNING Serious injuries caused by incorrect transport with lifting gear Never raise loads above people ...

Page 36: ...ng items dry and protect them from the in gress of water Position designation Points to the correct upright position of the packaging item 6 3 Transport inspection Check the delivery on receipt immediately to ensure it is complete and has not been damaged in transit Proceed as follows if you find any externally visible signs of damage while in transit Refuse to accept the delivery or only subject ...

Page 37: ...m rolling away 6 When transporting on a trolley or car ensure that the product is securely mounted on a non slip surface be fore starting to move it 6 5 Packaging The individual packaging items are packaged in an appropri ate manner for the type of transportation involved Always use environmentally compatible materials for packaging pur poses Packaging should protect individual components from dam...

Page 38: ...e general condition of all parts and packaging If necessary refresh the preservation or replace it 6 7 Preservation 1 Clean and lubricate the product see Cleaning and Lubricating the product chapters 2 Apply a light coating of preserving oil to the inner and outer faces of the product Wipe away surplus preserv ing oil with a sort lint free tear resistant cloth 3 Pack product air tight in foil 4 Re...

Page 39: ...king area of the machine WARNING Serious injuries caused by the escape of media under high pressure Shut down media delivery during installation and removal Relieve any pressure trapped in the system Shut down the system WARNING Serious crushing injuries and breakages caused by falling parts during incorrect installation or re moval Ensure that the product cannot roll away or fall If necessary use...

Page 40: ...properly From a weight of 10 kg use appropriate transport equipment lifting gear and lifting tackle CAUTION Serious cut injuries caused by sharp edged changing parts and or clamping elements All installation removal of changing parts and clamping elements must be performed by skilled staff from the relevant specialist field NOTE Damage to materials caused by prohibited move ment of the chuck pisto...

Page 41: ... as a corrosion inhibitor This is not functionally related lubri cation Only apply lubricant to the mechanical mating surfaces Pay attention to notes about lubricants see Use of lub ricants chapter Avoid too much lubricant on the locating face because this can cause face run out errors Apply grease to the sealing elements for example O rings rectangular rings and sealing surfaces Pay atten tion to...

Page 42: ...ng table lists the screw tightening torques for se curing the product to a machine tool Thread designation Tightening torque at screw quality Nm 10 9 M6 13 M8 28 M10 50 M12 80 M14 120 M16 160 M18 200 M20 250 M22 400 M24 500 M27 1050 M30 1500 Table 4 Screw tightening torques ...

Page 43: ... M10 50 M12 70 M14 130 M16 150 M20 220 M24 450 Table 5 Screw tightening torques 7 4 Preparation of the machine for installation 1 Set the machine into set up mode INFORMATION The minimum operating pressure is reached when the drawtube can still just be moved without triggering an error message 2 Reduce the operating pressure to a minimum 3 Remove cutting tools and or sharp objects from the working...

Page 44: ... unit d Test surface axial run out functional unit 1 As described in the Preparation of the machine for in stallation chapter prepare for the following steps 7 5 1 Compatibility check Check the compatibility of the product and the connection point of the machine For this check that the connection point and the product share the same adaptation geometry Also check if the actu ating element coupling...

Page 45: ...product The product is supplied in assembled condition The following preparatory steps are needed to install the product 1 Relocate the base chucks to prevent them from protrud ing beyond the outside edge of the chuck 2 Unfasten and remove the fixing screws on the functional unit ...

Page 46: ...tallation of the drawtube adapter INFORMATION Depending on the geometry of the drawtube adapter it must be installed either on the machine drawtube or in the bayonet drawtube adapter 1 Screw the drawtube adapter into the bayonet drawtube adapter using its thread or screw it to the machine draw tube and tighten it down ...

Page 47: ...nded spindle INFORMATION The positioning block on the machine spindle and the positioning bore in the spindle flange can be used for positioning 3 Fit the spindle flange on the machine spindle If neces sary position the spindle flange over the machine spin dle using its bore 4 Screw in the changing part fixing screws on the spindle flange and tighten to the specified tightening torque see Screw ti...

Page 48: ... test surface of the spindle flange ideally 0 005 mm Whenever the face run out and or the axial run out is greater than the maximum permitted value 9 Remove the spindle flange 10 Clean the locating face and the mating faces of the ma chine spindle and the spindle flange 11 If there is a burr or slight damage rub down the locating face of the spindle flange and the machine spindle gen tly with an o...

Page 49: ...e mounting aid onto a vertically sus pended spindle INFORMATION The positioning block on the machine spindle and the positioning bore in the spindle flange can be used for positioning 3 Fit the spindle flange on the machine spindle If neces sary position the spindle flange over the machine spin dle using its bore 4 Screw in the spindle flange fixing screws and tighten them gently ...

Page 50: ...nge and tighten to the specified tightening torque see Screw tightening torques chapter 9 Check face run out on the test surface of the spindle flange ideally 0 005 mm Whenever the face run out is greater than the maximum per mitted value 10 Remove the spindle flange 11 Clean the locating face and the mating faces of the ma chine spindle and the spindle flange 12 If there is a burr or slight damag...

Page 51: ...aid onto a vertically sus pended spindle 3 Move the machine drawtube to the front limit stop R1 Chuck piston in furthest forward position R2 R2 R1 0 3 mm maxi mum 0 5 mm NOTE Damage to materials caused by incorrect installa tion Ensure that the piston can be moved into its fur thest forward position Dimensions R1 and R2 must be complied with 4 Screw the functional unit firmly home on the machine d...

Page 52: ...ional unit 6 Screw in the fixing screws on the functional unit and tighten them gently 7 Unfasten and remove any lifting gear that may have been required 8 Remove the mounting aid on a vertically suspended spindle if one was used 9 Check the face run out on the test surface of the func tional unit ideally 0 01 mm and if necessary correct carefully with a plastic hammer ...

Page 53: ...ideally 0 01 mm Whenever the face run out is greater than the maximum per mitted value 12 Remove the functional unit 13 Clean the locating face and the mating faces of the spin dle flange and the functional unit 14 If there is a burr or slight damage rub down the locating face of the spindle flange or the functional unit gently with an oil stone 15 Reinstall the functional unit 16 Repeat the align...

Page 54: ...e tapered rods and move the base chuck as indicated by the lettering or into the jaw guide on the functional unit 19 Check the base chuck for ease of movement and check the jaw stroke 7 6 Installation of the clamping element A Release pin B Base jaws C Top jaws C1 Fixing screws on top jaw ...

Page 55: ...e INFORMATION A marker line is drawn between the jaw guides on the flat side of the clamping device with helps to position the base chuck and or block chucks The respective positions of the outermost base chuck and block chuck are reached when the face end of the base chuck and undivided block chuck is aligned with the marker line This chuck position is mandatory to ensure that all teeth are in me...

Page 56: ...position INFORMATION For safety reasons the teeth on the base chucks are not in mesh in release position to prevent the base chucks from dropping out 2 Use the release key to release the release pin in the jaw INFORMATION The release key cannot be removed in this position 3 Pull the jaw outwards to remove it from the groove ...

Page 57: ...lease key until the serrations on the jaw chuck mesh with those in the jaw 6 Remove the release key 7 Also replace the other jaws as described 7 6 3 Installation of jaws with base chucks 1 Clean the contact surfaces on the base chuck and the top mounted chuck 2 Install top chuck with crosswise offset in groove of base chuck ...

Page 58: ...Screw in the top chuck fixing screws and tighten to the specified tightening torque see Screw tightening tor ques chapter 4 Install the other top chucks as described 7 6 4 Installation of jaws without base chucks 1 Unlock the wedge rod with the release key ...

Page 59: ...B Top3 Installation Order hotline 49 7144 907 333 59 2 Remove the base chuck 3 Clean the jaw guide with a cloth 4 Clean the contact surfaces on the jaw 5 Install the jaw up to the marker line ...

Page 60: ...jaws For ultimate standard of repeatability the unscrew the jaws in the jaw chuck at clamping pressure or grind them out When unscrewing and removing or grinding out ensure that the release ring release pin is clamped by the top chucks and not by the base chucks INFORMATION The base chuck and top chuck must be screwed to gether for storage Tighten the fixing screws to their specified tightening to...

Page 61: ...lar intervals and correct if necessary WARNING Serious injuries can be caused if the machine tool starts up accidentally Prior to commissioning close all safety doors or hoods on the machine tool WARNING Serious injuries caused by tools and items of test equipment being ejected centrifugally Prior to commissioning ensure that all tools and items of test equipment are removed from the working area ...

Page 62: ...g the wrong cool ant lubricants To clean the product never use a cooling lubri cant that attacks and damages the sealing ele ments installed Those installed sealing elements can be made of NBR Viton and PUR materials Never use cooling lubricants that contain ester or a polar solvent 8 2 Checking the total stroke WARNING Serious crushing injuries caused by moving parts when stroke positions are bei...

Page 63: ...n the products and are tightened to the correct tightening torque Serrations and grooved profiles must not be excessively rounded because this would prevent the friction coeffi cient from being achieved None of the edges and races are chipped or show any signs of wear The speed set on the machine tool must not exceed the maximum speed of the product Always take the lowest value of all maximum spee...

Page 64: ...tool is less than the stroke of the clamping device pay attention to tooth pitch when replacing the chuck jaws WARNING Crushing injuries to hands fingers is workpiece is installed incorrectly Do not place hands fingers between workpiece and clamping device Never reach into the clamping area CAUTION Burns caused by high workpiece temperature Give preference to automatic loading Also wear the follow...

Page 65: ...a collision In the event of a collision the product and its components must be checked for cracks and damage before being used again For this remove the product from the machine see Re moval of the product chapter and dismantle it for level of disassembly see Cleaning chapter ...

Page 66: ...safety door hood WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation Never use compressed air to clean the product Also wear the following items of personal protec tive equipment in addition to the basic equip ment 3 Clean the product of swarf and production residue with a soft lint free cloth and apply a light coating of oil 4 Close the safety doo...

Page 67: ... up accidentally Set the machine tool into set up mode Remove all tools auxiliary equipment and items of test equipment immediately from the working area of the machine Remove all lifting gear from the product and from the working area of the machine WARNING Serious injuries caused by the escape of media under high pressure Shut down media delivery during installation and removal Relieve any press...

Page 68: ...machine with the potential to drop down Depending on weight use an appropriate mount ing aid for installation or installing on a vertically suspended machine spindle WARNING High level of physical strain due to the weight of the product or of its components if not trans ported properly From a weight of 10 kg use appropriate transport equipment lifting gear and lifting tackle CAUTION Serious cut in...

Page 69: ...ts or clamping elements 10 2 Preparing the machine for removal 1 Set the machine into set up mode INFORMATION The minimum operating pressure is reached when the drawtube can still just be moved without triggering an error message 2 Reduce the operating pressure to a minimum 3 Remove cutting tools and or sharp objects from the working area of the machine or cover them 4 Remove operating and auxilia...

Page 70: ...4 907 333 10 3 Removal of the clamping element A Release pin B Base jaws C Top jaws C1 Fixing screws on top jaw Special aids needed Release key 1 As described in the Preparing the machine for re moval chapter prepare for the following steps ...

Page 71: ... Removal Order hotline 49 7144 907 333 71 10 3 1Removal of jaw chucks with base chuck 1 Unfasten and remove the fixing screws on the top chuck 2 Remove the top chuck 3 Remove the other top chucks as described ...

Page 72: ...B Top3 Removal 72 Order hotline 49 7144 907 333 10 3 2Removal of jaw chucks without base chuck 1 Unlock the wedge rod with the release key 2 Pull the jaw outwards to remove it from the groove ...

Page 73: ...e 49 7144 907 333 73 3 Install the base chuck up to the outermost marker line 4 Rotate the release key until the serrations on the jaw chuck mesh with those in the jaw 5 Remove the release key 6 Remove the other jaws as described ...

Page 74: ...Functional unit B1 Fixing screws function unit C Base jaws a Test surface axial run out spindle flange b Test surface face run out spindle flange c Test surface face run out functional unit d Test surface axial run out functional unit 1 As described in the Preparing the machine for re moval chapter prepare for the following steps ...

Page 75: ...fit the mounting aid onto a vertically sus pended spindle 3 Move the machine drawtube to the front limit stop 4 Relocate the base chucks to prevent them from protrud ing beyond the outside edge of the chuck 5 Unfasten and remove the fixing screws on the functional unit 6 If necessary unscrew and remove the functional unit from the machine drawtube ...

Page 76: ...l of the spindle flange 1 Attach any lifting gear that may be required 2 If necessary fit the mounting aid onto a vertically sus pended spindle 3 Unfasten and remove the fixing screws on the spindle flange 4 Take down the spindle flange from the machine spindle ...

Page 77: ... Removal Order hotline 49 7144 907 333 77 10 4 3Removal of the drawtube adapter 1 If the drawtube adapter was mounted on the machine drawtube use its thread to unscrew and remove it from the machine drawtube ...

Page 78: ...dule The following sections describe the maintenance work needed to ensure optimum and fault free operation If increased levels of wear are detected during regular checks shorten the maintenance intervals to reflect the ac tual rate at which signs of wear appear Contact the manufacturer for questions relating to mainte nance work and maintenance intervals see Contact chap ter Interval Maintenance ...

Page 79: ...is achieved first Table 6 Maintenance table 11 3 Cleaning A Chuck body A1 Fixing screws on chuck body B Base chucks Chuck protectors C Integrated liner C1 Fixing screws on integrated liner D Adapter WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation Never use compressed air to clean the product Also wear the following items of personal protec tive...

Page 80: ...l and face run out tolerances 1 Remove the clamping element from the product see Removal of the clamping element chapter 2 Remove the product from the machine see Removal of the product chapter WARNING Serious injuries caused by imbalance resulting from incorrect reassembly The product components must be installed back in the same position If necessary mark out the relative positions of components...

Page 81: ...ments for example O rings rectangular rings and sealing surfaces Pay attention to notes about greases see Use of lubricants chapter 6 Lubricate the product see Lubricating the product chapter 11 4 Visual inspection Perform a daily visual inspection of the product to identify any damage to the product at an early stage Check the product for cracks and damage in particular on the clamping and end st...

Page 82: ... nipples WARNING Collision impact and cut injuries can be caused by slipping when applying grease with a high pres sure grease gun Ensure that the high pressure grease gun is posi tioned correctly 1 Move the product into release position 2 With the help of the high pressure grease gun not in cluded in the scope of delivery apply grease evenly via the grease nipple Chuck size Number of strokes 165 ...

Page 83: ...e recommended GP 355 universal grease see the HAINBUCH product catalogue Alternatively Lubricants Manufacturer Product designa tion Grease MicroGleit GP 355 Klüber QNB 50 Zeller Gmelin DIVINOL SD24440 Bremer Leguill RIVOLTA W A P Table 8 Selection of lubricants NOTE Malfunction of the product due to a combination of different greases Never mix different greases with one another Clean the product c...

Page 84: ...ubstances Lubricants auxiliary materials and operating flu ids are governed by legislation for the processing of special category waste All disposal to be per formed by authorized waste disposal specialists Catch exchanged oils and greases in suitable containers and dispose of them in accordance with applicable local provi sions The local municipal authority or specialist waste disposal companies ...

Page 85: ...al equipment press the Emergency Stop but ton on the machine tool immediately 2 Establish the cause of the fault 3 If troubleshooting requires work to be conducted in the danger area switch the machine tool into set up mode 4 Notify the person on location of the fault immediately 5 Depending on the type of fault get it remedied by au thorized and appropriately skilled specialists INFORMATION The t...

Page 86: ...k Check machine setting and cor rect if necessary Incorrect lubrica tion condition Check lubrication of the clamping device and correct if necessary Clamping force is too high Axial actuating force on drawtube too high Check machine setting and cor rect if necessary Skilled specia list Geometry devia tion on the work piece Concentricity error on the clamping device Check axial run out of the clamp...

Page 87: ...d clam ping element Replace the clamping element Dimensional differ ence between workpiece diame ter and clamping elements is too great Use clamping element with a suit able clamping diameter Ingress of swarf in the clamping device Absence of in tegrated liner Install integrated liner Skilled specia list Table 9 Fault table 13 3 Commissioning after a fault has been remedied After the fault has bee...

Page 88: ...Tracking hotline Current status of your order Just call 49 7144 907 222 24 hour emergency phone line Has a system crash occurred or some other technical emer gency Our experts are there for you around the clock 49 7144 907 444 For advice or help you can contact the sales partners and service staff listed in www hainbuch com 14 2 Manufacturer certification Manufacturer certification is supplied wit...

Page 89: ...B Top3 Annex Order hotline 49 7144 907 333 89 ...

Page 90: ...ion of spindle flange 47 49 Installation safety 39 Intended use 13 K Key to symbols 7 L Layout 25 Liability 9 Limits of use 28 Lubricants 20 83 M Maintenance schedule 78 Misuse 14 O Operating conditions 24 P Packaging 37 Performance values 21 Personnel requirements 12 Electricians 13 Hydraulics specialist 12 Pneumatics specialist 12 Skilled specialist 12 Trainees 13 Preservation 38 Protective equi...

Page 91: ... Order hotline 49 7144 907 333 91 Storage 38 Symbols on the packaging 36 T Technical data 21 Tests 63 Transport inspection 36 Transportation internal 37 Type designation 24 U Unpacking 37 Use 28 W Warranty 10 ...

Page 92: ...cations reserved HAINBUCH GMBH SPANNENDE TECHNIK Postfach 1262 71667 Marbach Erdmannhäuser Strasse 57 71672 Marbach Germany Tel 49 7144 907 0 Fax 49 7144 18826 verkauf hainbuch de www hainbuch com 24 hour emergency phone line 49 7144 907 444 ...

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