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7

Filling the Heat Exchange Jacket(For 

 

Indirect System)

Please refer to the following system sketch map.

1.Measure the distances from the collector circulation water inlet to the tank circulation 

    water outlet, and from the collector circulation water outlet to the tank circulation water 

    inlet.

2.Prepare corresponding pipe fittings according to the measured dimension, and equipped 

    with the thermal insulating layer.

3.Connect the collector circulation water inlet and the tank circulation water outlet, as well as 

    the collector circulation water outlet and the tank circulation water inlet by the prepared 

    pipe fittings.     

Note:

1.Counter slope shall be avoided in the connection of the pipeline.

2.The connection of the pipe fittings shall be correct and tight.

3.The circulation pipe shall be installed in a nice and neat way.

4.If insulation is required, the full length of the solar hot and solar cold pipes 

MUST BE 

   insulated. The insulation must be weatherproof and UV resistant.

 

1.Remove the 0.3MPa safety valve from the water tank. This is the fill level for the 

    transfer fluid and will allow air to escape during filling.

2.With the aid of a funnel and hose connected to the open service valve, pour water into the 

    funnel until water flows from the vent of the 0.3MPa safety valve.

3.Close the service valve tap and assembly the 0.3MPa safety valve.

4.Check for leaks at all connections.

5.If no leaks are evident, open the service valve tap, remove the 0.3MPa safety valve and add 

    in the supplied heat transfer fluid through the funnel. Water will be displaced as the heat 

    transfer fluid is added. Add a further 500ml of water to flush the heat transfer fluid through 

    the hose and into the collector.

6.Close the service valve tap, refit the 0.3MPa safety valve and ensure no leaks are present, 

    then move the hose.

7.The heat transfer fluid lever is to be checked every three(3) years by a competent 

technician.

   

heat 

solar hot pipe

solar c

old pipe

Fill

Funnel

Hose

Safety valve

(For Indirect System) 

T/P valve

Service
valve

Installation Introduction

Connection of Pipeline

Summary of Contents for TP180JEF

Page 1: ...0RNL TP300JNL TP180RNF TP180JNF TP300RNF TP300JNF without electric heater Manual for Installation and Operation Solar Water Heater WARNING Use copper pipe ONLY Plastic pipe MUST NOT be used It is a requirement of a solar water heater installation that all pipe work be in copper and not plastic due to the effects of high water temperatures ...

Page 2: ...ection of Pipeline Filling the Heat Exchange Jacket For Indirect System 2 8 How to Drain Water Tank Note Correct Disposal of this product This marking indicates that this product should not be disposed with other household wastes throughout the EU To prevent possible harm to the environment or human health from uncontrolled waste disposal recycle it responsibly to promote the sustainable reuse of ...

Page 3: ...ng use of the appliance by a person responsible for their safety physical The water heater must be connected to a switch in the fixed wiring eg a Circuit fixed on the wall that can provide the appliance all pole disconnection from the supply mains The switch shall be rated 250V 16A at least Don t disconnect the grounding wire at any time Breaker Make sure all connection components of the pipeline ...

Page 4: ... angle is above 20 fixation equipment shall be added to fasten the water tank such as the steel wire rope the 2 Collectors shall be installed facing the south as far as possible completed and before the system is full of water it is IMPORTANT to check the following depending upon the positioning of the frame on the roof and any minor fall the roof may have ensure the collector rail is either horiz...

Page 5: ...llector installations couple the solar collectors together using the collector unions 6 Ensure the solar collectors are well seated in the collector rail Note Ensure the glass on your solar collectors is free of dust salt spray or any other matter which may reduce the effectiveness of the solar collectors If the collector glass becomes dirty hose down or if the solar collectors are accessible wash...

Page 6: ... nails or with embedded expansion bolts 5 Position the water storage tank in the correct configuration and well seated in the tank frame washers fixed on Note To avoid any scratch the plastic film covering the tank shall be removed only upon completion of the installation and sharp tools such as a wallpaper cutter are prohibited from being used to remove the film If your system is for flat roof pl...

Page 7: ...sulation must be weatherproof and UV resistant 1 Remove the 0 3MPa safety valve from the water tank This is the fill level for the transfer fluid and will allow air to escape during filling 2 With the aid of a funnel and hose connected to the open service valve pour water into the funnel until water flows from the vent of the 0 3MPa safety valve 3 Close the service valve tap and assembly the 0 3MP...

Page 8: ...pty Please refer to the to connect the valves and pipe fittings 1 Install the temperature and pressure valve T P valve to the T P valve joint of the water tank Note A T P valve shall be installed to the tank It is normal that some water drops may flow out from the pressure relief hole as the water is expanded with heat while the water temperature in the heater gets higher Continuous leakage of wat...

Page 9: ...e wiring of PE and L N lines please refer to below The length of PE wire shall be longer than L N wire so that the L N conductors become taut before the earthing conductor if the cord slips out of the cord anchorage For more information please refer to the wiring diagram wiring 2 L Live wire red N Neutral wire blue E Earth wire yellow and green TB Terminal block TS Thermostat HE Heating Element 1 ...

Page 10: ...EF TP180JNF TP300JNF Names of parts Quantities 2 0m2 2 0m2 4 0m2 4 0m2 TP180REL TP300REL TP180RNL TP300RNL TP180REF TP300REF TP180RNF TP300RNF Packing box of water tank Packing box of water tank frame Packing box of solar collector Packing box of cover Water tank 1 1 1 1 1 1 3 1 3 1 2 2 1 8 8 6 6 1 0 1set 1set 1set 1set 1set 1 1 2 2 T P valve Safety valve Collector connector Collector end plug Col...

Page 11: ...NL TP180REF TP180RNF How to fix the water tank Water tank Frame Self tapping screw I II II I I II Exploded View Exploded View of One Collector 14 14 10 1 11 3 3 4 5 6 16 15 7 5 9 1 10 3 8 7 18 5 11 17 2 8 7 9 2 3 4 5 6 7 ...

Page 12: ... TP300RNL How to fix the water tank Water tank Frame Self tapping screw I II I I II II Exploded View Exploded View of Two Collectors 9 14 11 3 13 13 5 9 1 2 3 4 5 6 7 11 10 10 3 8 18 5 13 13 7 8 7 2 2 14 14 1 3 4 5 5 7 15 16 17 10 ...

Page 13: ...L TP180JEF TP180JNF How to fix the water tank Water tank Frame Self tapping screw I II I II Exploded View Exploded View of One Collector 11 14 14 10 1 12 9 18 5 5 5 4 3 3 8 7 2 1 12 11 10 9 5 15 5 5 4 3 2 3 8 7 6 16 17 6 ...

Page 14: ...P300JNF How to fix the water tank Water tank Frame Self tapping screw I II II 4 5 13 13 12 11 9 2 3 8 7 10 5 15 16 17 5 6 2 2 3 7 8 12 11 I I II Exploded View Exploded View of Two Collectors 14 14 14 10 1 3 9 18 13 13 3 2 1 4 5 6 5 5 ...

Page 15: ...not enough The electrical heater is not on Use the electric heating method Contact the installers Contact the installers The electrical heater is damaged The heat transfer fluid is not enough The electrical connection is damaged Whether the water use points is or the water valve is opened blocked Clean the block material and open the water valve Adjust it again Switch off the power supply before c...

Page 16: ...0040503857 20150508 ...

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