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508296-G01 / 31-5000753

Page 9 of 24

Issue 2231

Refrigerant Piping - Install Indoor Expansion Valve 

This outdoor unit is designed for use in systems that include an expansion valve metering device at the indoor coil. See 

the Product Specifications for approved expansion valve kit match-ups and application information. The expansion valve 

unit can be installed internal or external to the indoor coil. In applications where an uncased coil is being installed in a field-

provided plenum, install the expansion valve in a manner that will provide access for future field service of the expansion 

valve. Refer to below illustration for reference during installation of expansion valve unit.

 1 -

Attach  the  vapor  line  sensing  bulb  in  the  proper

orientation as illustrated to the right using the clamp and

screws provided.

NOTE - Though it is preferred to have the sensing bulb

installed on a horizontal run of the vapor line, installation

on a vertical run of piping is acceptable if necessary.
NOTE - Confirm proper thermal contact between vapor

line  and  check/expansion  bulb  before  insulating  the

sensing bulb once installed.

 2 -

Connect the equalizer line from the check expansion

valve to the equalizer vapor port on the vapor line. Finger

tighten the flare nut plus 1/8 turn (7 ft-lbs) as illustrated

below.

TWO PIECE

PATCH PLATE

(UNCASED

COIL ONLY)

VAPOR

LINE

LIQUID LINE

ORIFICE

HOUSING

DISTRIBUTOR

TUBES

LIQUID LINE

MALE EQUALIZER LINE

FITTING (SEE

EQUALIZER LINE

INSTALLATION FOR

FURTHER DETAILS)

SENSING

LINE

EQUALIZER

LINE

EXPANSION

VALVE

TEFLON

®

RING

(Uncased Coil Shown)

Sensing  bulb  insulation  is  required  if

mounted external to the coil casing. sensing

bulb installation for bulb positioning.

STUB

END

TEFLON

®

RING

LIQUID LINE

ASSEMBLY WITH

BRASS NUT

DISTRIBUTOR

ASSEMBLY

 3 -

Install one of the provided Teflon

®

 rings around the

stubbed end of the check expansion valve and lightly

lubricate the connector threads and expose surface of

the Teflon

®

 ring with refrigerant oil.

 4 -

Attach the stubbed end of the check expansion valve to

the liquid line orifice housing. Finger tighten and use an

appropriately sized wrench to turn an additional 1/2 turn

clockwise as illustrated in the figure above, or tighten to

20 ft-lb.

 5 -

Place the remaining Teflon

®

 washer around the other

end  of  the  check  expansion  valve.  Lightly  lubricate

connector threads and expose surface of the Teflon

®

ring with refrigerant oil.

 6 -

Attach the liquid line assembly to the check expansion

valve.  Finger  tighten  and use an appropriately sized

wrench  to  turn  an  additional  1/2  turn  clockwise  as

illustrated in the figure above or tighten to 20 ft-lb.

ON  7/8”  AND  LARGER LINES,

MOUNT  SENSING  BULB  AT

EITHER THE 4 OR 8 O'CLOCK

POSITION.

12

ON LINES SMALLER THAN

7/8”,  MOUNT  SENSING

BULB AT EITHER THE 3 OR

9 O'CLOCK POSITION.

12

BULB

VAPOR LINE

VAPOR LINE

NOTE - NEVER MOUNT THE SENSING BULB ON

BOTTOM OF LINE.

BULB

BULB

BULB

VAPOR LINE

FLARE NUT

COPPER FLARE

SEAL BONNET

MALE BRASS EQUALIZER

LINE FITTING

FLARE SEAL CAP

OR

1

2

3

4

5

6

7

8

9

10

11 12

1/2 Turn

SENSING BULB INSTALLATION

EQUALIZER LINE INSTALLATION

1

2

3

4

5

6

7

8

9

10

11 12

1/8 Turn

 1 -

Remove and discard either the flare seal cap or flare nut

with copper flare seal bonnet from the equalizer line port

on the vapor line as illustrated in the figure below.

 2 -

Remove the field-provided 

sembly.

INDOOR EXPANSION VALVE INSTALLATION

Summary of Contents for GE NS23AMA

Page 1: ...ry When installing the unit use care to avoid sharp edges WARNING The Clean Air Act of 1990 bans the intentional venting of refrigerant CFCs HCFCs and HFCs as of July 1 1992 Approved methods of recove...

Page 2: ...te unit away from windows patios decks etc where unit operation sounds may disturb customer Leave some slack between structure and unit to absorb vibration Place a sound absorbing material such as Iso...

Page 3: ...CAUTION Elevate unit per local climate and code requirements to provide clearance above estimated snowfall level and ensure adequate drainage of unit Use snow stand in areas where prolonged freezing t...

Page 4: ...Piping Guidelines DO NOT LOCATE THE UNIT On brick concrete blocks or unstable surfaces Near clothes dryer exhaust vents Near sleeping area or near windows Under eaves where water snow or ice can fall...

Page 5: ...ssure in system is raised above 40 psig DO NOT REPLACE COMPRESSOR IMPORTANT The NS23AMA is a variable capacity cooling system utilizing variable speed compressor technology With the variable speed com...

Page 6: ...0 7 8 5 8 36 3 4 48 7 8 60 Table 4 Line Set Guidelines 51 to 150 Linear Feet in Length Tonnage Line SIze Total Linear Length ft 25 50 75 100 125 150 24 5 16 25 50 55 48 40 33 Max Elevation ft 3 8 25 5...

Page 7: ...NUT Figure 5 Remove Expansion Valve Uncased Coil Shown 1 On fully cased coils remove the coil access and plumbing panels 2 Remove any shipping clamps from the liquid line and distributor assembly 3 Di...

Page 8: ...ulator that can control the pressure down to 1 or 2 psig 6 9 to 13 8 kPa WARNING Refrigerant must be reclaimed in accordance with national and local codes WARNING 1 Set the recovery machine for liquid...

Page 9: ...ulb insulation is required if mounted external to the coil casing sensing bulb installation for bulb positioning STUB END TEFLON RING LIQUID LINE ASSEMBLY WITH BRASS NUT DISTRIBUTOR ASSEMBLY 3 Install...

Page 10: ...main round Do not crimp end of the line Remove service cap and core from both the vapor and liquid line service ports 1 2 LIQUID LINE SERVICE VALVE SERVICE PORT CORE SERVICE PORT CAP SERVICE PORT CORE...

Page 11: ...E VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WRAP SERVICE VALVES To help protect service valve seals during brazing wrap water saturated cloths around service valve bodies...

Page 12: ...side of the manifold gauge set in order to pressurize the line set and the indoor unit E After a few minutes open one of the service valve ports and verify that the refrigerant added to the system ea...

Page 13: ...r liquid refrigerant Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit G Perform the following Close manifold gauge valves Shut off HFC 410A cyli...

Page 14: ...oor unit Note that the published performance data is based upon the use of a two stage thermostat Refer to the NS23AMA field wiring diagram for a conventional 24VAC single stage thermostat NS23AMA Low...

Page 15: ...the floor It should not be installed on an outside wall or where it can be affected by sunlight or drafts THERMOSTAT 5 FEET 1 5M Figure 8 NOTE 24VAC Class II circuit connections are made in the contr...

Page 16: ...tion Type Less than 100 30m 18 Temperature Rating 35 C Minimum More than 100 30m 16 Table 7 Conventional 24VAC Thermostat Wiring Route High Voltage and Ground Wires Any excess high voltage field wirin...

Page 17: ...G DS W2 Y2 Y2 O D SENSOR OPTIONAL R2 FOR SINGLE STAGE OPERATION INSTALL A JUMPER BETWEEN Y1 TO Y2 ON THE OUTDOOR UNIT TERMINAL STRIP Figure 10 Conventional 24VAC Cooling Thermostat Wiring Single Stage...

Page 18: ...cooling blower demand must also be provided to initiate blower operation on the cooling speed on the indoor unit The compressor and outdoor fan motor will operate at 100 capacity To exit the charging...

Page 19: ...l will begin to ramp up the compressor capacity until maximum capacity is achieved The NS23AMA unit will cycle off once the thermostat demand is satisfied Start Up If unit is equipped with a crankcase...

Page 20: ...P ANGLE TYPE SERVICE VALVE FRONT SEATED CLOSED STEM CAP VALVE STEM SHOWN OPEN INSERT HEX WRENCH HERE ANGLE TYPE SERVICE VALVE BACK SEATED OPENED 1 Remove stem cap with an appropriately sized wrench 2...

Page 21: ...vel The system should be inspected and serviced before each cooling season by a licensed professional HVAC service technician or equivalent Homeowner Maintenance The following maintenance may be perfo...

Page 22: ...ill check the refrigerant charge per the charging sticker information on the outdoor unit 2 Verify that system total static pressure and airflow settings are within specific operating parameters 3 Ver...

Page 23: ...ENT PROTECTION SIZE REFER TO COMPRESSOR IN UNIT FOR ACTUAL TERMINAL ARRANGEMENT COMPRESSOR CONTACTOR RED L2 2 K1 1 RT13 WARNING ELECTRIC SHOCK HAZARD CAN CAUSE INJURY OR DEATH UNIT MUST BE GROUNDED IN...

Page 24: ..._____________ Actual Amps ______ Rated Volts _______ Actual Volts ________ Condenser Fan Full Load Amps _________ Actual Amps ______ Cooling Mode Suction Pressure ____________________ Liquid Pressure...

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