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Page 13 of 21

507919-01

Issue 1946

Before final adjustment is made to the refrigerant charge, 

it is imperative that proper indoor airflow be established. 

Airflow will be higher across a dry coil versus a wet coil. 

Blower charts are calculated with a dry or wet coil basis. 

Recommended  airflow  is  350-450  CFM  per  ton  (12,000 

Btuh) through a wet coil. Refer to indoor unit instructions for 

methods of determining air flow and blower performance.

The optimum method for checking the charge is by 

weight. However the following methods may be used 

to confirm the proper charge:

Cooling Mode

1.  Operate unit a minimum of 10 minutes before checking 

charge.

2.  Measure liquid service valve pressure by attaching an 

accurate gage to service port. Determine saturation 

temp. from T/P chart.

3.  Measure liquid line temperature by attaching an 

accurate thermistor type or electronic thermometer to 

liquid line near outdoor coil.

4.  Calculate subcooling (saturation temp. measured 

temp.) and compare with table on back of central box 

cover.

Operation

Pressure Switch Connections

The unit’s automatic reset pressure switches (LO PS - S87 

and HI PS - S4) are factory-wired into the control board on 

the LO-PS and HI-PS terminals, respectively.

Low Pressure Switch (LO-PS)

When the low pressure switch trips, the control board will 

cycle  off  the  compressor,  and  the  strike  counter  in  the 

board will count one strike. The low pressure switch is 

ignored under the following conditions:
•  during the defrost cycle and 90 seconds after the 

termination of defrost

•  when the average ambient sensor temperature is 

below 15° F (-9°C)

•  for 90 seconds following the start up of the compressor 
•  during “test” mode

High Pressure Switch (HI-PS)

When the high pressure switch trips, the control board 

will cycle off the compressor, and the strike counter in the 

board will count one strike.

Pressure Switch Settings

•  High Pressure (auto reset)

 - trip at 590 psig; reset 

at 418.

•  Low Pressure (auto reset)

 - trip at 25 psig; reset at 

40.

5.  Add refrigerant if subcooling is lower than table. 

Recover refrigerant if subcooling is high.

6.  If ambient temp is lower than 60°F, check charge in 

heating mode or weigh refrigerant according to name 

plate data.

Heating Mode

Check charge in heating mode if ambient temp is below 

60° F. Indoor temp must be between 65° and 75° F.

Follow steps (1) to (6) above and compare with heating 

mode subcooling range on the table on back of central box 

cover.

Charge must be rechecked again during the cooling 

season.

Cold Weather Application

A cold weather accessory kit may be required for heat 

pumps operating at ambient conditions below 25°F. 

Supplemental heat should be provided for these conditions.

5-Strike Lockout Feature

The internal control logic of the board counts the pressure 

switch trips only while the Y1 (Input) line is active. If a 

pressure switch opens and closes four times during a Y1 

(Input), the control logic will reset the pressure switch trip 

counter to zero at the end of the Y1 (Input). If the pressure 

switch opens for a fifth time during the current Y1 (Input), 

the control will enter a lockout condition.

The 5-strike pressure switch lockout condition can be reset 

by cycling OFF the 24-volt power to the control board or by 

shorting the TEST pins between 1 and 2 seconds. All timer 

functions (run times) will also be reset.

If a pressure switch opens while the Y1 Out line is engaged, 

a 5-minute short cycle will occur after the switch closes.

Demand Defrost System

The  demand  defrost  system  measures  differential 

temperatures to detect when the system is performing 

poorly because of ice build-up on the outdoor coil. The 

system “self-calibrates” when the defrost system starts 

and after each system defrost cycle. The demand defrost 

components on the control board are listed below.

NOTE: 

The demand defrost system accurately measures 

the performance of the system as frost accumulates on the 

outdoor coil. This typically will translate into longer running 

time between defrost cycles as more frost accumulates on 

the outdoor coil before the board initiates defrost cycles.

Summary of Contents for 4HP16

Page 1: ...ed thoroughly after cleaning In coastal areas the coil should be cleaned with potable water several times per year to avoid corrosive buildup salt NOTICE This manual must be left with the homeowner for future reference This is a safety alert symbol and should never be ignored When you see this symbol on labels or in manuals be alert to the potential for personal injury or death Installation and se...

Page 2: ...nstalled on a solid foundation This foundation should extend a minimum of 2 inches beyond the sides of the outdoor section To reduce the possibility of noise transmission the foundation slab General Read this entire instruction manual as well as the instructions supplied in separate equipment before starting the installation Observe and follow all warnings cautions instructional labels and tags Fa...

Page 3: ...48 Between units 24 Against wall 6 Maximum soffit overhang is 36 NOTE At least one side should be unobstructed by a wall or other barrier Table 2 Clearances 30 around Control Box 24 6 NOTE See Table 2 for specific minimum clearance guidelines Figure 2 DO LOCATE THE UNIT With proper clearances on sides and top of unit On a solid level foundation or pad unit must be level to within 1 4 in ft per com...

Page 4: ... 8 042 3 8 3 8 7 8 7 8 048 3 8 3 8 7 8 7 8 060 3 8 3 8 7 8 1 1 8 Field supplied 7 8 x 1 1 8 connector required on both ends of vapor tubing Table 3 Recommended Liquid Vapor Tube Diameters in Be extra careful with sharp bends Tubing can kink very easily and if this occurs the entire tube length will have to be replaced Extra care at this time will eliminate future service problems It is recommended...

Page 5: ... UNIT VAPOR LINE SERVICE VALVE VAPOR LIQUID 1 A B C D A Cylinder with clean R 410A positioned to deliver liquid refrigerant to the vapor service valve B Refrigerant gauge set low side to the liquid line valve C Refrigerant gauge set center port to inlet on the recovery machine with an empty recovery tank connected to the gauge set D Connect recovery tank to recovery machine per machine instruction...

Page 6: ...oil Shown Sensing bulb insulation is required if mounted external to the coil casing sensing bulb installation for bulb positioning STUB END TEFLON RING LIQUID LINE ASSEMBLY WITH BRASS NUT DISTRIBUTOR ASSEMBLY 3 Install one of the provided Teflon rings around the stubbed end of the check expansion valve and lightly lubricate the connector threads and expose surface of the Teflon ring with refriger...

Page 7: ...round Do not crimp end of the line Remove service cap and core from both the vapor and liquid line service ports 1 2 LIQUID LINE SERVICE VALVE SERVICE PORT CORE SERVICE PORT CAP SERVICE PORT CORE SERVICE PORT CAP CUT AND DEBUR LINE SET SIZE MATCHES SERVICE VALVE CONNECTION DO NOT CRIMP SERVICE VALVE CONNECTOR WHEN PIPE IS SMALLER THAN CONNECTION 3 VAPOR LINE SERVICE VALVE COPPER TUBE STUB REFRIGER...

Page 8: ...VES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WRAP SERVICE VALVES To help protect service valve seals during brazing wrap water saturated cloths around service valve bodies and copper tube stubs Use additionalwater saturated cloths underneath the valve body to protect the base paint 4 FLOW NITROGEN Flow regulated nitrogen at 1 to 2 psig through the refrigeration gauge set int...

Page 9: ... of the manifold gauge set in order to pressurize the line set and the indoor unit E After a few minutes open one of the service valve ports and verify that the refrigerant added to the system earlier is measurable with a leak detector F After the line set has been connected to the indoor and outdoor units check the line set connections and indoor unit for leaks Use the following procedure to test...

Page 10: ...uid refrigerant Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit G Perform the following Close manifold gauge valves Shut off HFC 410A cylinder Reinstall service valve cores by removing manifold hose from service valve Quickly install cores with core tool while maintaining a positive system pressure Replace stem caps and finger tighten them t...

Page 11: ... breaker may result in property damage Size wiring and circuit breaker s per Product Specifications and unit rating plate WARNING ELECTROSTATIC DISCHARGE ESD Precautions and Procedures Electrostaticdischargecanaffectelectroniccomponents Take care during unit installation and service to protect the unit s electronic controls Precautions will help to avoid control exposure to electrostatic discharge...

Page 12: ...example of control wiring connections when using a standard thermostat Any excess high voltage field wiring should be trimmed and secured away from any low voltage field wiring To facilitate a conduit a cutout is located in the bottom of the control panel Connect conduit to the control panel using a proper conduit fitting ROUTING HIGH VOLTAGE GROUND AND CONTROL WIRING WIRE RUN LENGTH AWG INSULATIO...

Page 13: ...ure auto reset trip at 25 psig reset at 40 5 Add refrigerant if subcooling is lower than table Recover refrigerant if subcooling is high 6 If ambient temp is lower than 60 F check charge in heating mode or weigh refrigerant according to name plate data Heating Mode Check charge in heating mode if ambient temp is below 60 F Indoor temp must be between 65 and 75 F Follow steps 1 to 6 above and compa...

Page 14: ...ult code Heating and cooling operation will be allowed in this fault condition NOTE The coil temperature probe is designed with a spring clip to allow mounting to the outside coil tubing Coil sensor location is important for proper defrost operation Ambient Sensor The ambient sensor considers outdoor temperatures below 35 F 37 C or above 120 F 48 C as a fault If the ambient sensor is detected as b...

Page 15: ... F 2 C the control board will initiate a defrost cycle Actuation When the reversing valve is de energized the Y1 circuit is energized and the coil temperature is below 35 F 2 C the board logs the compressor run time If the board is not calibrated a defrost cycle will be initiated after 30 minutes of heating mode compressor run time The control will attempt to self calibrate after this and all othe...

Page 16: ...not perform demand or time temperature defrost operation System will still heat or cool ON ON Fault Demand Defrost Control Failure Indicates that demand defrost control has internal component failure Cycle 24VAC power to control board If code does not clear replace control board OFF SLOW Flash Fault Low Pressure Fault Restricted air flow over indoor or outdoor coil Improper refrigerant charge in s...

Page 17: ...r is installed on the DELAY pins the compressor will be cycled off for 30 seconds going in and out of the defrost mode Units are shipped with jumper installed on DELAY pins NOTE The 30 second off cycle is NOT functional when TEST pins on P1 are jumpered P6 TST PS DF C R O Y1 Y2 Factory Test Connectors No field use DS1 RED LED Diagnostic LED Control board LEDs may be OFF ON or FLASHING to indicate ...

Page 18: ...bent fins may affect unit operation SHARP OBJECT HAZARD Condenser coils have sharp edges Wear adequate body protection on body extremities e g gloves FAILURE TO FOLLOW THIS WARNING COULD RESULT IN BODILY INJURY WARNING Painted Surfaces For maximum protection of the unit s finish a good grade of automobile wax should be applied every year In geographical areas where water has a high concentration o...

Page 19: ...the defrost cycle In case of extended power outage If the outdoor temperature is below 50 F and power to your outdoor unit has been interrupted for one hour or longer observe the following when restoring power to your heat pump system Set the room thermostat selector to the Emergency Heat setting to obtain temporary heat for a minimum of 6 hours This will allow system refrigerant pressures and tem...

Page 20: ...507919 01 Page 20 of 21 Issue 1946 Figure 7 Wiring Diagram 018 030 Models Y2 IS NOT USED WITH SINGLE STAGE UNITS 5 5 ...

Page 21: ...Page 21 of 21 507919 01 Issue 1946 Figure 8 Wiring Diagram 036 060 Models 5 Y2 IS NOT USED WITH SINGLE STAGE UNITS 5 ...

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