Hagie STS 10 Combo Operator'S Manual Download

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VII.

SERVICE AND MAINTENANCE

A. SERVICE POINT QUICK REFERENCE CHART

109

PAGE #

SERVICE POINT

CLEAN CHANGE

CHECK

GREASE DRAIN

114

ENGINE OIL

500HRS

DAILY

120

ENGINE LUBE FILTER

500HRS

116

RADIATOR COOLANT

1000HRS

DAILY

116

COOLANT CONCENTRATION

AS REQ

500HRS

119

RADIATOR GRILLE SCREEN

AS REQ

DAILY

126

ENGINE DRIVE BELT

AS REQ

DAILY

126

A/C COMPRESSOR BELT

AS REQ

250HRS

115

A/C COMPRESSOR

120

FUEL FILTER (WATER SEPARATOR)

500HRS*

DAILY

120

REMOTE FUEL FILTER

500HRS*

120

IN-LINE FUEL STRAINER

500HRS*

118

AIR INTAKE FILTER

118

FILTER MINDER®

DAILY

114

HYDRAULIC RESERVOIR OIL LEVEL

500HRS

DAILY

119

HYDRAULIC RETURN/SUCTION FILTER

119

HYDRAULIC SUCTION STRAINER

500HRS

121

SOLUTION LINE STRAINER

AS REQ

DAILY

115

WHEEL HUB OIL LEVEL

100HRS

131

WET TANK/AIR TANK

122

FRONT LEG STRG ZERKS (2- 1EA LEG)

50HRS

122,123

ALL OTHER GREASE ZERKS

50HRS

128

TREAD ADJUSTMENT BEARING TORQUE

AS REQ

124

BATTERIES

100HRS

AS REQ

DAILY

127

LUG NUT TORQUE

131

TIRE PRESSURE

50HRS

121

FRESH AIR (PAPER) CAB FILTER

50HRS

AS REQ

121

CHARCOAL CAB FILTER

AS REQ

132

SPRAY NOZZLE DIAPHRAGMS & TIPS

1000HRS

500HRS*

131

AIRBAGS (VISUALLY)

50HRS

131

AIR DRYER CARTRIDGE

1000HRS

50HRS

QUAD PULLER PSI (4 PLACES EACH ROW)

DAILY

123

QUAD PULLER BEARINGS (4 PLACES EACH ROW)

2X DAILY

CUTTER BLADE RETAINING BOLT (TIGHTEN)

DAILY

125

FUSES AND CIRCUIT BREAKERS

AS REQ

SERVICE AND MAINTENANCE

Summary of Contents for STS 10 Combo

Page 2: ...ny Clarion Iowa USA COVERS MACHINE SERIAL NUMBERS U1660770001 thru U1660770100 HAGIE MANUFACTURING COMPANY 721 CENTRAL AVE WEST BOX 273 CLARION IOWA 50525 0273 515 532 2861 OPERATOR S MANUAL FOR HAGIE...

Page 3: ...INCH INFO INFORMATION Km H KILOMETERS PER HOUR L LITER DISPLACEMENT l LITER LIQUID LB POUND LS LIGHT SENSOR m METER MAINT MAINTENANCE MIN MINUTE M F MAINFRAME MPH MILES PER HOUR MT MOUNT MTH MONTH MTR...

Page 4: ...ning condition We have attempted herein to cover all of the adjustments required to fit varying conditions However there may be times when special care must be considered Hagie Manufacturing Company r...

Page 5: ...e this manual should accompany the sprayer If you do not understand any part of the manual or require additional information or service contact the Hagie Customer Support Department Hagie Manufacturin...

Page 6: ...ALS I SAFETY DECALS DRIVING Before moving sprayer make sure no persons or obstructions are in path of travel Do not permit passengers on sprayer when it is moving they may fall off or obstruct operato...

Page 7: ...Operate engine at one bump to assure proper charge pressure for brakes to work properly Start engine from operator s seat only Do not by pass safety start switch Never use starting fluid to assist en...

Page 8: ...ng Do not smoke while refueling Do not fill fuel tank completely Fuel may expand and run over GENERAL REPAIR MAINTENANCE Turn off engine before checking adjusting repairing lubricating or cleaning any...

Page 9: ...y residue from sprayer to prevent corrosion and deterioration Select a safe area to fill flush calibrate and clean sprayer where chemicals will not drift or run off to contaminate people animals veget...

Page 10: ...ced Following are locations of important safety de cals Replace them if they are torn or missing All warning decals and other instructional Hagie decals or machine striping may be purchased through Ha...

Page 11: ...I SAFETY DECALS 6 650165 Right side rear cab post 650174 In engine compartment on radiator 650164 Left side rear cab post SAFETY DECALS...

Page 12: ...I SAFETY DECALS 7 SAFETY DECALS 650176 Inside right hand cab post by rear window 650178 Quick attach mount 650303 Right side window rear corner...

Page 13: ...aulic reservoir to left of sight gauge picture 2 650339 On front cross member left side picture 1 1 2 I SAFETY DECALS 8 2 on each cutter head housing 650819 Right side window rear corner 650379 SAFETY...

Page 14: ...9 650848 On ladder pivot tube SAFETY DECALS Quad puller head 650820 I SAFETY DECALS...

Page 15: ...I SAFETY DECALS 10 650849 On engine compartment near fuel cell cap 650850 On solution tank near fill lid 1 front fill SAFETY DECALS On inductor tank lid 2 side fill 1 2...

Page 16: ...I SAFETY DECALS 11 650982 650981 In engine compartment near radiator cap 650851 Left rear mainframe On fuel cell near batteries SAFETY DECALS Fuel cell...

Page 17: ...n plates that describe the type of mount and gear ratio To ensure prompt efficient service when or dering parts or requesting service repairs from Hagie Manufacturing Company record the serial numbers...

Page 18: ...nt Rear Wheel Hubs Left Right Front Rear Hydrostatic Pumps Refer to parts manual Front Wheel Motors Left Right Refer to parts manual Rear Wheel Motors Left w Sensor Right w Sensor Bonfiglioli Bonfigli...

Page 19: ...rive Hydrostatic pump Sauer Danfoss Tandem 90 series Displacement 150cc 75 X 2 with electronic displacement control Drive train All time four wheel drive Speed ranges 2 work mode 3 transport mode Hydr...

Page 20: ...strip power HVAC control 15 AMP 7 each power power point 1 wiper washer power point 2 XS A2 module power Norac if equipped Raven console XT2 A1 module 20 AMP 2 each power HVAC fan high 25 AMP 1 each F...

Page 21: ...rcuit Breaker Main breaker 100 AMP 1 each OTHER FUSES AND RELAYS Flasher light harness 12V flasher relay 15 AMP fuse 4 each 40 AMP relay 3 each Main rear harness 30 AMP fuse Main chassis 5V relay Cons...

Page 22: ...tment assist Stereo AM FM WB with CD Solution tank 1000 gallons 3785 Fuel cell 150 gallons 530 Cooling system including block lines radiator 18 gallons 68 Hydraulic oil including tank lines filter coo...

Page 23: ...al 3785 polyethylene w sight gauge Optional 1000 gal 3785 stainless steel w sight gauge Agitation polyethylene tank Eductor type w elect var speed control Agitation stainless steel tank Sparge type w...

Page 24: ...ouplers 2 Outriggers 12 Row 134 1 Left 1Right 8 Row 75 1 Left 1 Right 3 Quad Puller Number of rows available 8 10 or 12 Drive Hydraulic Tire size 4 10 3 50 2 ply Operating speed Up to 400 RPM 4 Cutter...

Page 25: ...5 8800 3991 61 72 6 1844 0 34 2 868 7 220 0 5588 0 320 105R54 46 317 16 13 6 345 4 8050 3651 42 80 3 2039 6 37 7 957 6 242 0 6146 8 TYPE Radial TU Radial TU Radial TU Radial TU OPTIONAL wide 580 70R38...

Page 26: ...g 21 1 item A Ac tivate the hazard warning lights anytime day or night that you are traveling on a public road unless prohib ited by law FIG 21 6 A Hazard Warning light switch B Highway lights running...

Page 27: ...cen tering switch you must return it to the OFF position by hand after completing your turn FIG 22 4 FIG 22 5 HIGHWAY LIGHTS RUNNING LIGHTS The high way lights are mounted on the cab and the either s...

Page 28: ...is for the movement of the upper portion of the steering column only The steering wheel has infinite position possibilities To use the adjustment handle turn it down toward the operator to loosen it Y...

Page 29: ...tch J Work Mode switch K Tread Adjust switches L Boom Spray Section switches M Fence Row Nozzle switch N Power Ports FIG 24 1 A B C D O Forward P Neutral Stop Q Reverse R Foamer switch S Hydraulic Lif...

Page 30: ...eature refer to OPER ATING SYSTEMS section B on the hydrostatic drive system FIG 25 2 THROTTLE SWITCH The throttle switch fig 25 3 is used to control engine RPM There are 2 set tings that are controll...

Page 31: ...tain conditions exist You can not turn the switch on if the machine is not in neutral The switch controls the func tions of the spray system and detasseling system This was set up to protect you the o...

Page 32: ...The hydrostatic lever is responsible for the direction of motion of the machine To move forward slowly move the hy drostatic lever forward fig 27 2 item F REVERSE CONTROL To move the machine in rever...

Page 33: ...machine From this port they would also be able to reprogram the machine if it becomes necessary This port is not for the use of personal computers or personal digital assistants PDA s The Hagie diagn...

Page 34: ...able Check spray pattern and adjust at the beginning of each spray season or as necessary FIG 29 3 FIG 29 4 FIG 29 5 A CAB SPRAY SYSTEM INDICATOR LIGHT The spray system indicator light fig 29 1 item A...

Page 35: ...30 1 A B FIG 30 2 FIG 30 3 CLIMATE CONTROLS The climate controls fig 30 4 are continu ous adjusting dial switches located on the front upper cab headliner Adjusting Fan Blower Speed fan blower speed...

Page 36: ...31 4 A CAB FIG 31 1 FIG 31 2 TASSELTROL CONTROL BOX DETASSELING SWITCH PANEL The detasseling heads and lift assemblies are controlled by the Hagie Tasseltrol LS System 12 fig 31 5 item B and the cont...

Page 37: ...Fresh Air Filters F Interior Lights G Air Ride Seat FIG 32 3 INTERIOR LIGHTS The cab has two interior lights A dome light that comes on when the door of the cab is opened and a courtesy light that co...

Page 38: ...indshield is rounded with a green UV reflective tint and the side and back panels are flat with a UV reflective gray tint The design of the cab and the use of the glass allows a 210 view tip to tip of...

Page 39: ...in to raise seat C Lateral Isolator Lift lever to engage lateral isola tor Push lever down for lock out D Ride Firmness Adjustment Rotate knob coun terclockwise for firm ride clockwise for soft ride...

Page 40: ...ins die sel engine fig 35 1 The engine has a direct mounted Sauer Danfoss 90 Series tandem hydrostatic pump fig 35 2 More information on the operation of the engine is on the next page WHEEL MOTORS AN...

Page 41: ...m operator s seat only When running engine in a building be sure there is adequate ventilation 123 125 123 128 127 129 135 139 NOTE Cold oil may not flow in quantities adequate to prevent pump cavitat...

Page 42: ...s allow at least a five minute warm up period before operating the engine at high RPM This means that the engine must reach operating temperature and oil pressure must stabilize in the normal operatin...

Page 43: ...rostatic lever back To stop slowly push the lever to the N neutral position 5 Before turning off the engine reduce engine speed and allow the engine to idle at least three minutes SPEED CONTROL Speed...

Page 44: ...ol cylinders lift level and fold tread adjust ladder outer boom breakaway and the solution pump The return oil from the load sense pump is mixed with the oil from the gear pump fig 39 1 on the side of...

Page 45: ...ps too low to safely operate the machine you must shut down the engine immediately to prevent damage to the hydraulic system POWER STEERING SYSTEM The power steering is a dedicated circuit steering sy...

Page 46: ...switch when the tread indi cator reaches the desired tread marking 4 After adjustment is complete all four tread width indicators should have identical readings 5 To recalibrate toe in while driving f...

Page 47: ...ing so lution from the rinse tank through the rinse systems FIG 42 3 IV OPERATING SYSTEMS C HYDRAULIC SYSTEM 42 SPRAY SYSTEM A Solution Pump B Boom Control Valve C Spray Booms FIG 42 3 B BOOM CONTROL...

Page 48: ...sprayer s cab and hydraulic cylinders attached to the booms It provides control of lift level horizontal extension and vertical extension All STS spray booms are equipped with a hydraulic breakaway c...

Page 49: ...for information regarding spray tip height fig 44 3 To raise and lower the transom boom assembly depress the square rocker on the hydrostatic lever fig 44 1 and move it either UP or DOWN While pressed...

Page 50: ...UP or the left or right Round Rocker DOWN buttons on the hydrostatic handle fig 45 3 While depressed these buttons activate the level cylinders connecting either boom to the transom fig 45 2 This adj...

Page 51: ...he right or left Rocker Boom Fold switches on the hydrostatic lever fig 46 3 While depressed these switches activate cylinders connecting either boom to the transom fig 46 2 Fold or unfold the booms i...

Page 52: ...d the boom extensions vertically in or out depress the top or bottom of the Boom Extension switch fig 47 2 This activates BOTH right and left side extension cylinders connecting the inner boom section...

Page 53: ...ack side of the boom fig 48 2 item B so it will hinge forward fig 48 3 and secure it with the rear pin fig 48 4 Repeat these steps on the other side and recalibrate the monitor accordingly see the Rav...

Page 54: ...Assembly B Cutter Head Assembly C Relief Manifold D Electro hydraulic Lift Control Valve E Hydraulic Outrigger Fold Valve F Motor Control Valve G Lift Cylinders H Depth Command FIG 49 1 FIG 49 2 FIG...

Page 55: ...f the switch to activate the set of detasseling heads and the bottom of the switch to turn them off The motors are hydraulically driven in direct relation to engine RPM This means that in order to hav...

Page 56: ...t hand side of the operator when seated in the opera tor s seat It controls the lift cylinders in their upward and downward movements FIG 51 5 RELIEF MANIFOLD The relief manifold fig 51 3 controls the...

Page 57: ...the lifts from left to right while sitting in the opera tor s seat If there are only four lifts the switches in the first and last positions will not control any thing To lower the cutting or pulling...

Page 58: ...FERENCE 1 Calibrate spray system console 2 Check contents and quantity in solution tank 90 100 or Raven manual NOTE Never attempt to operate the spray system without solution in the spray tank Operati...

Page 59: ...alve E Solution Tank Valve Switch F Solution Pump G Flow Meter H Pressure Gauge I Individual Solution Control Valves J Agitation Switch K Individual Spray Control Switches L Main Solution Spray Contro...

Page 60: ...h the TANK VALVE switch fig 63 3 located on the right hand console TANK SUMP VALVE The tank sump valve fig 63 2 item B is a ball type valve that has to be turned on and off manually This valve is to a...

Page 61: ...fig 64 1 gives you a constant visual display of the amount of solution being applied measured in PSI The pressure as determined by the pulse width modu lated control valve will vary according to groun...

Page 62: ...assembly will lower fig 65 3 Connect it to your solution supply fill to the desired level You may also fill the rinse tank from the ground level with the owner supplied connection When finished shut...

Page 63: ...CHEM INDUC F CHEM INDUC F CHEM INDUC F CHEM INDUC TOR RINSE VALVE TOR RINSE VALVE TOR RINSE VALVE TOR RINSE VALVE CLOSE WHEN CLOSE WHEN CLOSE WHEN CLOSE WHEN NOT IN USE NOT IN USE NOT IN USE NOT IN U...

Page 64: ...mounted on the right side of the message center fig 67 4 will illuminate and a white indicator light mounted on the transom assembly fig 67 5 will illuminate also FIG 67 3 FIG 67 5 FIG 67 4 BOOM SOLU...

Page 65: ...of amber L E D lights mounted on the transom fig 68 2 on either side of the boom solution valve indicator lights will inform the operator of fence row status If the left fence row nozzle is ON the lef...

Page 66: ...n crease the solution pressure to maximum PSI 2 Close the solution tank valve fig 69 2 3 Depress the SOLU TANK rinse switch fig 69 2 item C 4 When finished rinsing the solution tank return the rinse s...

Page 67: ...ator clockwise for more pressure and counterclockwise for less pressure To correctly decrease the pressure in the foam tank you must first open either the left or right foam valve for a moment to reli...

Page 68: ...nough room for the foam concentrate Next add the foam concentrate according to the label on the container After filling is complete close the 2 ball valve on top of the tank Start the sprayer s engine...

Page 69: ...use on The size of nozzles selected will be based upon the speed the sprayer will travel the nozzle spacing and the number of gallons one intends to apply per acre TIP SELECTION There are several thi...

Page 70: ...culations are based on a 20 spacing refer to the Spray Products catalog for the formula for choosing a spac ing other than 20 NOZZLE SIZE PSI DROP SIZE 80 110 CAP 1 NOZZLE IN GPM CAP 1 NOZZLE IN OZ MI...

Page 71: ...ea measurement standard or the valve type turn the console OFF Depress CE and hold while turning the console power ON IMPORTANT The information contained in this section is not meant to replace the in...

Page 72: ...ow ACRE US HECTARE SI OR TURF SQ FEET Depress until PWM VALVE is displayed Momentarily depress to select CE Enter The display will now dis play STD VALVE FAST VALVE FST CLS VALVE PWM VALVE OR PWM CLS...

Page 73: ...of the decimal point The decimal point can be shifted for greater accuracy but if in the wrong place can cause great disaster Enter If you are applying multiple products you must repeat the previous...

Page 74: ...for more information The speed that is displayed on the Raven console if the console is programmed correctly and the SPEED CAL is refined as necessary should closely match the speed displayed on the...

Page 75: ...es per section The diagram below shows a dry boom option See the next page for a wet boom option diagram The boom is numbered from left to right which is your BOOM and corresponds with the BOOM SPRAY...

Page 76: ...90 feet BOOM 1 BOOM 2 BOOM 3 BOOM 4 BOOM 5 The difference between the dry boom previous page and the wet boom is that the dry boom s section 3 includes 4 nozzles on either side of the transom that are...

Page 77: ...lution valve will function Enter The initial programming is now complete You may have to refine some of the numbers to better suit your unique situation This is just a guide to get you started these n...

Page 78: ...osition for at least 10 minutes for proper warm up of the sprayer and its system Once the system has had an adequate warm up period you will need to perform a self test to simulate speed although the...

Page 79: ...ORE INFORMATION AND TROUBLE SHOOTING Performing a SELF TEST Depress to perform a SELF TEST SELF TEST 8 Depress to select Enter the speed that you wish to simulate using the keys 1 0 Verify the speed i...

Page 80: ...vel C7 5 5 5 5 SELECT MANUAL SELECT MANUAL SELECT MANUAL SELECT MANUAL CABLE BOX sn C98 9 CABLE BOX sn C98 9 CABLE BOX sn C98 9 CABLE BOX sn C98 9 PAR c PAR c PAR c PAR c B1 R2 T3 L B1 R2 T3 L B1 R2 T...

Page 81: ...ewer STS com bination sprayer detasseler with the propor tional valves press the LIFT 6 button under the c The screen will now revert back to the SELECT MANUAL screen with the machine type that you ha...

Page 82: ...icates how many seconds that the lifts will travel up after the ALL UP button see page 56 on the hydrostatic lever is pressed mo mentarily The time can be changed by pressing the LIFT 4 up button It i...

Page 83: ...lift will move Typically the offset is initially adjusted at a very slow speed by setting the LIFT UP SPEED to either 01 or 02 Exit the parameter mode and check the speed of Up Speed Up Speed Up Speed...

Page 84: ...fset for each valve can be adjusted for a value from 19 to 20 The more positive the number the faster the lift will move Typically the offset is initially adjusted at a slightly slower speed by settin...

Page 85: ...es are stored in flash memory and will be retained even when no battery power is present Your programmable control box is factory preset with the following parame ter defaults BOTTOM PARAMETER B1 See...

Page 86: ...e the parameters toward R1 Generally this parameter can be left at R2 To display the response parameter select AUTO and turn the control box power on Wait three sec onds for the SELECT MANUAL message...

Page 87: ...lay the top parameter select AUTO and turn the control box power on Wait three seconds for the SELECT MANUAL message Press the UP button under PAR Now press the UP button under the T value 1 The activ...

Page 88: ...oward B1 Generally this parameter can be left at B1 To display the bottom parameter select AUTO and turn the control box power on Wait three sec onds for the SELECT MANUAL message Press the UP button...

Page 89: ...ent When the switch is released the system will go back into the AUTO mode 7 If the ignition is left on and the AUTO MANUAL switch is left in the AUTO position the down coils on the electro hydraulic...

Page 90: ...before you reach the end rows fig 101 1 This will allow the cutter or puller heads to maintain their cutting or pulling height when re entering the field fig 101 1 then you may switch back to AUTO You...

Page 91: ...ume automatic depth control activate the green switch To program the ALL UP and ALL HOLD functions see pages 93 and 94 Additional Features To temporarily lock a lift up hold the up button for that lif...

Page 92: ...UP TO CHANGE PRESS UP TO CHANGE PARAMETERS PARAMETERS PARAMETERS PARAMETERS PRESS DOWN TO QUIT PRESS DOWN TO QUIT PRESS DOWN TO QUIT PRESS DOWN TO QUIT NEXT c L6 NEXT c L6 NEXT c L6 NEXT c L6 D00 D00...

Page 93: ...0 NEXT 01 NEXT 01 NEXT 01 NEXT 01 06 00 06 00 06 00 06 00 Up Offset Up Offset Up Offset Up Offset 4 5 6 4 5 6 4 5 6 4 5 6 typical 00 typical 00 typical 00 typical 00 NEXT NEXT NEXT NEXT 07 05 00 07 05...

Page 94: ...S 105 FIG 105 1 FIG 105 2 TRANSPORTING Before folding the outriggers the detasseling heads must be staggered in height Damage will occur if the detasseling heads are all at the same height and the out...

Page 95: ...e under trees bridges wires or other obstructions unless there is clearance 9 Use extra care before entering or leaving a public road or highway 10 A SMV Slow Moving Vehicle emblem has been mounted on...

Page 96: ...vehicle for turning 6 Secure the machine to the trailer See the trailer s owner and operator manual for instructions 7 Cover or remove the SMV Slow Moving Vehicle emblem when traveling over 25 miles...

Page 97: ...g 2 Lower the trailer ramps and set the ramp spacing to the machine s tread setting 3 Release the securing restraints carefully 4 Get someone to help guide you off the trailer Keep everyone a safe dis...

Page 98: ...L 500HRS DAILY 119 HYDRAULIC RETURN SUCTION FILTER E 119 HYDRAULIC SUCTION STRAINER 500HRS 121 SOLUTION LINE STRAINER AS REQ DAILY 115 WHEEL HUB OIL LEVEL F 100HRS 131 WET TANK AIR TANK A 122 FRONT LE...

Page 99: ...Initial checks after receiving machine IMMEDIATELY 1 Check lug nut torque then every 50 hours page 127 FIRST 50 HOURS 1 Change wheel hub oil again at 100 hours and then every 500 hours thereafter page...

Page 100: ...24 10 Change paper cab filter page 121 11 Change charcoal cab filter page 121 12 Check and replace spray nozzle diaphragms and spray tip page 132 13 Change fuses and circuit breakers page 125 HOURS Ev...

Page 101: ...or page 120 3 Change hydraulic reservoir oil page 114 4 Change wheel hub oil page 115 5 Check spray nozzle diaphragms and spray tips page 132 6 Change engine oil page 114 and lube filter 120 7 Change...

Page 102: ...n Radiator grille screen Clean Look for loose or missing items such as shields Tighten or replace Look for any fluid leaks pooled on machine or ground Determine cause and correct Quad puller tire pres...

Page 103: ...re the measurement is correct HYDRAULIC OIL RESERVIOR OIL LEVEL Check the sight gauge level on the hydraulic oil reservoir fig 114 2 daily Add just enough fluid so the level is in the center of the si...

Page 104: ...t would limit lubrication and over that would cause overheating and damage To check the oil level position the hub so that there is a plug at the 12 O clock position fig 115 2 item A and the another a...

Page 105: ...of ethyl ene glycol antifreeze water mixture protection values Consult the engine manufacturer s handbook for further information Concentration should be checked every 500 hours or at the beginning o...

Page 106: ...rts SAE 15W 40 Engine oil dipstick L H mark 2 quarts Hydraulic oil reservoir 32 gallons anti wear hydraulic oil Hydraulic system reservoir lines filter cooler etc 55 gallons Wheel hub oil level Fairfi...

Page 107: ...stall the new element carefully to ensure proper sealing CLEANING It is not recommended to clean the air intake filter element However a clean damp cloth should be used to wipe away dust and foreign m...

Page 108: ...C condenser with compressed air or water be careful not to damage cooling fins which may impair cooling capabilities HYDRAULIC FILTER AND STRAINERS RETURN FILTER Remove and install a new 10 micron ra...

Page 109: ...when replacing PRIMARY FUEL FILTER WATER SEPARATOR fig 120 4 Located on the right side of the engine this filter should be drained daily of the water and other deposits Replace the filter every 500 ho...

Page 110: ...e gasket is in place before re installing the screen Check all strainers occasionally for blockage and replace them if they show signs of deterioration Refer to the Hagie Parts Manual for replacement...

Page 111: ...g on the amount of usage Each leg also has a grease zerk on the inside of the leg fig 122 2 that should be greased every 50 hours Tall crops may wipe away much of the grease be sure to check each leg...

Page 112: ...23 2 FIG 123 1 OUTRIGGER FOLD The left and right outriggers have a grease zerk in the folding joint between the center tool bar and the either outrigger fig 123 3 When the combo is being used this zer...

Page 113: ...ainframe fig 124 2 Connect your charging cables to them just as you would to the battery positive cable to positive terminal and negative cable to negative terminal Keep these terminals clean and thei...

Page 114: ...right hand console fig 125 1 for the cab functions under the cab fig 125 2 for the light functions and the engine compartment fig 125 3 for the engine functions The combo unit has an electrical box fi...

Page 115: ...Longitudinal direction of the belt length cracks that intersect with transverse cracks are not accept able Replace the belt if it is frayed or has pieces of material missing FIG 126 1 A C COMPRESSOR B...

Page 116: ...rst turn each lug nut to a torque value of 120 dry foot pounds Use slow even pressure on the torque wrench Quick or jerky movements cause inaccurate values Repeat the same sequences to 150 dry foot po...

Page 117: ...and still allow tread width adjustment Even pressure of the tread adjust bearing plates is required for proper operation fig 128 3 Figure A shows the correct position of the tread adjust bearing plat...

Page 118: ...tween one half and three quarters of an inch Toe in is preset at the factory and should not have to be adjusted unless the steering cylinders are re moved Difficulty steering one way versus the other...

Page 119: ...e center of the rod end to the collar fig 130 1 item B is the same on both of the front steering cylinders 4 Tighten jam nut 5 Phase cylinders again re check toe in measurement The cylinders must be p...

Page 120: ...or moisture in the system If there is excessive moisture in this tank there may be a problem with the sys tem Call Hagie Customer Support for assistance FIG 131 3 Pull down Pull down FIG 131 4 AIR BAG...

Page 121: ...tips If they are plugged or worn clean or replace them DO NOT put your mouth to a spray tip to try to unplug it NOZZLE DIAPHRAGMS At the beginning of each season remove each nozzle body cap fig 132 3...

Page 122: ...the batteries in a cool above freezing place 9 Thoroughly clean the sprayer Touch up any painted surfaces that are scratched or chipped For touch up paint recommendations contact the Hagie Manufacturi...

Page 123: ...the engine oil hydraulic oil and engine coolant levels add if necessary A mixture of 50 50 anti freeze and water will cool adequately in summer as well as protect in winter 6 Completely clean the spr...

Page 124: ...rn battery switch to ON posi tion Engine won t start Out of fuel Clogged fuel filter Cold weather Low starter speed Blown fuse in engine electric box Fill fuel tank Replace fuel filters Refer to engin...

Page 125: ...lush replace filter fill system Replace element Drain system change to a bet ter grade fuel Open fuel tank vent in cap Replace fuel filter Engine knocks Low oil level in crankcase Cold engine Add oil...

Page 126: ...ne Open solution tank valve allow air to leave the system Erratic reading on pressure gauge Orifice in back of gauge clogged Faulty gauge Air leak in suction line Glycerin leaking from gauge Remove ga...

Page 127: ...olution flow to pump Suction hose collapsed Internal restriction of diaphragm such as build up of chemical Hydraulic failure Remove screen clean thor oughly tighten strainer cap to avoid air leak Insp...

Page 128: ...voir too low Clogged filter Hydrostatic pump not turning Adjust speed control knob Set engine at operating RPM before trying to move machine Fill reservoir to proper level with approved oil see sectio...

Page 129: ...static system failure Set engine at operating RPM before trying to move machine Fill reservoir to proper level with approved oil see section on service and maintenance Allow adequate warm up period Ch...

Page 130: ...l with approved oil see section on service and maintenance Call Hagie customer Service Noisy hydraulic pump Oil level in reservoir too low Auxiliary hydraulic system fail ure Fill reservoir to proper...

Page 131: ...ipped See Tasseltrol LS and or Tas seltrol trouble shooting guide Cutter head blades quad pullers rollers or tires won t turn Oil level in reservoir too low Oil not reaching pump Faulty hydraulic pump...

Page 132: ...nnection Low charging rate No charging rate Battery master switch is in OFF position Replace battery Clean and tighten battery con nections Tighten alternator belt Replace alternator Turn battery mast...

Page 133: ...d loosen pivot points Only one unit will not lower Faulty valve Lift arm pivot too tight Replace valve Lubricate and loosen pivot point All units lift slowly Hydraulic oil not at operating temperature...

Page 134: ...sseltrol electrical sec tion Only one unit lowers slowly Faulty valve Faulty lower poppet on the lift valve Replace valve Remove clean replace All units lower slowly Hydraulic oil not at operating tem...

Page 135: ...REMEDY No units will lift Faulty AUTO MANUAL switch Blown fuse Faulty 1 valve coil or loose coil mounting nut Loose wire connections Faulty wire connections Faulty main wire assembly Replace switch F...

Page 136: ...ulty valve coil or loose coil mounting nut Loose wire connections Lights of photo sensor not lined up with reflector Faulty row wire assembly Faulty sensor connector wire assembly Replace control box...

Page 137: ...d lower areas the unit is ready for operation If the display shows a corn stalk in one or more areas refer to pages 160 161 for further suggested remedies The LEFT CENTER sensors are used as examples...

Page 138: ...to sensor not in line with reflector call Hagie Manufacturing Customer Support Faulty BLUE wire in sensor assembly See page 151 fig 151 1 item 1 Faulty RED and or BLACK wire in connector cable See pag...

Page 139: ...n sensor assembly See page 151 fig 151 1 item 1 Faulty RED and or BLACK wire in connector cable See page 151 fig 151 1 item 2 PHOTO SENSOR STATUS LIGHTS POSSIBLE CAUSE TASSELTROL DISPLAY MANUAL MODE A...

Page 140: ...151 IX TROUBLE SHOOTING TASSELTROL WIRE DIAGRAM FIG 151 1 2 1 TROUBLE SHOOTING...

Page 141: ...152 IX TROUBLE SHOOTING NOTES TROUBLE SHOOTING...

Page 142: ...cident alteration or negligent use or repair This warranty does not cover normal maintenance such as engine tune ups adjustments inspections nor any consumables such as tires rubber products solution...

Page 143: ...Console 82 90 Circuit Breakers 125 Combo Attachment 74 Combo Control Panel 74 79 Cooling System Coolant 116 Radiator Grille Screen 119 Cutter Head Assembly 49 76 A ACE Automatically Controlled Engine...

Page 144: ...7 Cooling System Coolant 116 Engine Oil 114 Fuel 117 Hydraulic Oil 114 Wheel Hub Oil 115 Windshield Washer 116 Foam Marking System 70 71 Adjusting System Pressure 70 Filling the Foam Marker System 71...

Page 145: ...de Seat 34 Agitation Switch 26 All Up Hold 27 Boom Extension Switch 26 Boom Valve Section Switch 26 Buddy Seat 34 Relief Manifold 51 Hydraulic Pumps 40 Hydraulic Tread Adjust 41 Ladder 40 Power Steeri...

Page 146: ...om Parameter 99 Response Parameter 97 Top Parameter 98 Parking Brake 25 38 Photo Light Sensor 74 Power Ports 27 Power Steering 40 Power Train Cab Filters 33 Cab Glass 33 Climate Controls 30 Detasselin...

Page 147: ...n Tank Valve 63 Specifications 18 Spray Tips 132 Speed Control 25 38 Starting the Engine 38 Steering Column Release Pedal 23 Storage 133 134 Suspension 131 Air Bag Pressure 131 Lubrication 122 Specifi...

Page 148: ...Lift Down Speed 95 Lift Up Speed 94 Machine Valve Type 92 Parameter Mode 91 Throttle Control 25 Tilt Adjust Handle 23 Tires Air Pressure 131 Filling 131 Mounting 131 Specifications 20 Toe In 129 130...

Page 149: ...NOTES...

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