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Installation and Maintenance Manual

Compact CBP

EN818-2h 2006

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Summary of Contents for Compact CBP 140

Page 1: ...Installation and Maintenance Manual Compact CBP EN818 2h 2006...

Page 2: ...f experience accumulated over 40 years in marine and industrial areas Today this ongoing development work has re sulted in the powerful COMPACT industrial motor New as well as established technical so...

Page 3: ...the motor on a flat surface 16 3 1 3a Fitting the torque arm to the motor 17 3 1 3b Fitting the double ended torque arm 18 3 1 4a Mounting the motor onto the driven shaft 19 3 1 4b Mounting the motor...

Page 4: ...the warning is ignored In this manual you will find the following signs which indicate a potential hazard which can or will cause personal enjury or substantial property damage Depending on the proba...

Page 5: ...520 32 700 520 135 135 350 CBP 560 35 200 560 135 135 350 CBP 840 600 37 700 600 110 135 350 CBP 840 640 40 200 640 100 135 350 CBP 840 680 42 700 680 100 135 350 CBP 840 720 45 200 720 95 135 350 CB...

Page 6: ...5 135 5000 CBP 560 2150 28 500 135 135 5000 CBP 840 600 2300 30 500 110 135 5000 CBP 840 640 2450 32 500 100 135 5000 CBP 840 680 2610 34 600 100 135 5000 CBP 840 720 2760 36 600 95 135 5000 CBP 840 7...

Page 7: ...ers transfer the reaction force to the piston which are guided in the rotating cylinder block Rotation therefore occurs and the torque available is proportional to the pressure in the system Oil main...

Page 8: ...harge pressure at the low pressure port This applies to all types of installations Note The diagram is valid for 1 bar 15 psi case pressure With increasing case pressure the charge pressure must be in...

Page 9: ...rts are used Max casing pressure is 3 bar 43 5 psi for 1 of the operation time evenly divided pressure peaks of max 5 seconds upto 8 bar 116 psi is allowed Max permitted case pressure at stand still i...

Page 10: ...g This may well be the most important factor to consider since many structures may give rise to resonance resulting in severe noise problems Remarks Background noise The background noise can not norma...

Page 11: ...epresentative must always be contacted for approval in the case of these types of fluids RECOMMENDED VISCOSITY AT OPERATING TEMPERATURE 40 150 cSt 187 720 SSU High temperatures in the system greatly r...

Page 12: ...r the drive as mineral oil Technical data Filtration The oil in a hydraulic system must always be filtered and also the oil from your supplier has to be filtered when adding it to the system The grade...

Page 13: ...or CBP 140 CBP 280 400 CBP 560 840 Toth profile and bottom form DIN 5480 DIN 5480 DIN 5480 Tolerance 8f 8f 8f Guide Back Back Back Pressure angle 30 30 30 Module 5 5 5 Number of teeth 22 38 50 Pitch d...

Page 14: ...e 3 4 should be drilled and tapped in the centre of the shaft for a mounting tool see fig 3 3 The tool has both a UNC thread and a metric thread so that the hole can be drilled and tap ped to conform...

Page 15: ...torque arm Fig 3 5 Fig 3 4a CBP 140 Always make sure where the centre of gravity is before any lifting Installation Always make sure where the centre of gravity is before any lifting Never stand belo...

Page 16: ...the suitably protected end face of the hollow shaft see Fig 3 6 and 3 7 Standing the motor on a flat surface Installation NOTE When in storage the motor must always be placed on the end face to the h...

Page 17: ...orque arm will be pointing in the right direction when the motor is mounted in place on the machine To achieve the highest possible oil level in the motor housing the motor must be turned until the dr...

Page 18: ...ers oil connection A B and C must point in the direction to the motor Mount the hoses The hose mounted to the high pressure connection C has to be mounted to the hydraulic cylinders connection B and t...

Page 19: ...r with the driven shaft Locate the existing plastic washer between the nut on the mounting tool and the bearingretainer Pass the mounting tool through the centre of the motor and screw it into the dri...

Page 20: ...g kit 478 3629 801 Torquearm mounted motors CBP 140 Motors that carry radial load must have the splines oiled The motor can be used for horizontal mounting and mounting with motor shaft pointing downw...

Page 21: ...17 Fig 3 16 Mounting of pivoted attachment x 2 mm 0 079 misalignment in installation x 15 mm 0 59 movement when in use Bearing fitted with Loc Tite 601 Installation Fig 3 18 Alternative position Stee...

Page 22: ...inlet the motor shaft rotates clockwise viewed from the motor shaft side A1 C3 Main connection If A1 and C3 is used as the inlet the motor shaft rotates counterclockwise viewed from the motor shaft si...

Page 23: ...CBP Main connection A C Table 3 11 Drain connection D1 D2 D3 D4 Test connection T Installation Motor a mm in b c mm in CBP 140 31 1 22 1 2 UNC 25 0 98 CBP 280 840 48 1 89 3 4 UNC 38 1 496 b a Motor a...

Page 24: ...the inlet pressure supply connected to A1 and C3 port the motor shaft rotates in the direc tion shown by the arrow anti clockwise viewed from the motor shaft side With the inlet pressure supply connec...

Page 25: ...shaft in the horizontal plane it can be drained without special provisions for venting The highest of the three drain outlets D1 D2 or D3 must always be used see Fig 3 28 Drain line must be connected...

Page 26: ...nnect the input line for flushing in the lowest flushing F3 or F4 see fig 4 1a Flushing of motor case To avoid high temperature in the motor case the heat must be removed because high temperature give...

Page 27: ...to the connection surface at delivery Check that the O rings or rubber seals are in postion in the cover plate Fit the plug to D1 D2 and D3 the table below states the amount of oil needed to fill the...

Page 28: ...uipment and the type of duty This periodic maintenance must include the following operations Check the hydraulic system for leakage Tighten the screws replace faulty seals and keep the drive clean Ins...

Page 29: ...slow initially and increases rapidly later A sharp increase by a factor of 2 and 3 in the neutralisation number between inspections is a signal that the oil has oxidized too much and should be replace...

Page 30: ...ess coupling on the charge pressure side of the motor in the closed loop system Never out of the tank using the ball valves Clean the coupling and the hose carefully Connect the mini mess hose to the...

Page 31: ...of the motor The D connection Motor rotates in wrong direction Oil supply connections to motor incorrectly connected Connect the oil supply correctly Motor runs jerkily Pressure or flow fluctuations i...

Page 32: ...of conformity DECLARATION OF CONFORMITY The DECLARATION OF CONFORMITY above is available on request for deliveries from H gglunds Drives AB Translations into other languages are also available Example...

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