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4200 SVR Exit Device 

 

 

Installation Instructions 

 

 

 

I-ED01626

 

Rev 1, Rev Date: 07/29/14 

    

 Page 

3

 of 

6

 

1.

 

Prep Exit Device For Door Size 

1)

 

Prep for door width. 

a.

 

The 4’ exit device will work for openings from widths of 650mm to 1828mm. However, for openings narrower than 
1100mm, the device must be cut.  

b.

 

The 3’ exit device will work for openings from widths of 650mm to 1524mm. However, for openings narrower than 
890mm, the device must be cut.   

c.

 

The recommended overall length of the exit device, for a standard single door, is equal to the opening width minus 
80mm. Cut with a hack saw or metal cutting saw blade and deburr edges (do not grind cut as this may damage the 

finish). 

 

 

2)

 

Prep for door height. 

a.

 

The 4’x8’ exit device comes out of the box prepped for a door height of 2439mm.  For doors shorter than 2439mm in 

height, the top rod must be cut down.   

i.

 

To determine the top rod length for a 4’x8’ exit device, first measure the door height and subtract it from 

2439mm.  Then subtract the answer from 1245mm, this answer is the desired top rod length.  Example for 
2000mm tall door; 2439-2000=439, 1245-439=806, desired top rod length would be 806mm. 

b.

 

The 3’x7’ exit device comes out of the box prepped for a door height of 2134mm.  For doors shorter than 2134mm in 
height, the top rod must be cut down.   

i.

 

To determine the top rod length for a 3’x7’ exit device, first measure the door height and subtract it from 
2134mm.  Then subtract the answer from 940mm, this answer is the desired top rod length.  Example for 
2000mm tall door; 2134-2000=134, 940-134=806, desired top rod length would be 806mm. 

 

c.

 

Mark the rod to required length and cut at marked spot.  Keep in mind that the rod must be measured from the 

threaded portions (DO NOT CUT THE ROD AT THE END WITH INTERNAL THREADS).   

 

 

d.

 

Drill cotter key connection hole with a 4.0mm Dia. Drill bit 4.5mm from the end of the rod that was just cut. 

 

 
 

 

Opening Width

 

~40mm 

- from edge of frame    

                   to end of cut  
                   device, not end cap.

 

4.5mm

 

Desired Top 
Rod Length 

Summary of Contents for 4200 SVR Exit Device

Page 1: ...ce Tools and Hardware Required Door Handing Horizontal Centerline 40mm 40mm 40mm 5mm 4 5 7mm 56mm 18mm 1000mm from finished floor 3 5mm 4mm 4 2mm M5 0 8 For wood doors drill 3 5mm hole 4 2mm drill M5 0 8 tap Drill 5mm thru from device side Drill 7mm from other side pull side Check building and fire codes to see if your application requires the use of sleeve nuts and bolts 50mm ...

Page 2: ...ine Screws 3 Mount Strike for Double Door With Rim and SVR Exit Devices on Metal Door M5x25mm Flat Head Wood Screw 3 Mount Strike for Double Door With Rim and SVR Exit Devices on Wood Door M5 0 8 x 10mm Round Head Machine Screws 9 Mounting Both Latches and Top Strike on Metal Door and Frame M5x25mm Round Head Wood Screw 9 Mounting Both Latches and Top Strike on Wood Door and Frame M4x21mm Flat Hea...

Page 3: ... x8 exit device first measure the door height and subtract it from 2439mm Then subtract the answer from 1245mm this answer is the desired top rod length Example for 2000mm tall door 2439 2000 439 1245 439 806 desired top rod length would be 806mm b The 3 x7 exit device comes out of the box prepped for a door height of 2134mm For doors shorter than 2134mm in height the top rod must be cut down i To...

Page 4: ... If using outside trim prepare door using separate trim direction sheet provided with trim 3 Hardware Installation 1 If using outside trim mount trim per directions in trim box 2 Fix device with provided Sex Bolts and Through Bolts or Mounting Screws 3 Install end cap mounting bracket with provided Sex Bolts and Through Bolts or Mounting Screws Slide mounting bracket into push bar channel Level th...

Page 5: ...Rod Screw the bottom latch bolt fully into the bottom rod with a jamb nut and lock washer on the strike Insert the bottom latch bolt into the bottom latch housing Press in the push bar to raise the slide bar in the housing and slide the rod over the slide bar Align the hole in the bottom rod with the hole in the slide bar and insert and tighten the cotter key Adjust the latch bolt so that when the...

Page 6: ...e sure the door opens and closes smoothly with the top latch fully engaging If the device operates as desired tighten the cotter key and drill and install the top strike middle screw If the devise does NOT operate as desired remove the cotter key and adjust the rod by screwing it to raise or lower it as needed or adjust the top strike depending on what is causing the improper operation Repeat step...

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