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Hägele CLEANFIX, Operating Instructions Manual

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Hägele CLEANFIX Operating Instructions Manual Download Page 2

 

 

 

EN 

CONTENTS 

 

 

 

 

2 

Contents 

1

 

General information ........................................................................... 3

 

1.1

 

Legal notice ....................................................................................... 3

 

1.1.1

 

Copyright ............................................................................... 3

 

1.1.2

 

Manufacturer and service address......................................... 3

 

1.2

 

Introduction ....................................................................................... 4

 

1.2.1

 

Target group of these operating instructions .......................... 4

 

1.2.2

 

Liability and damages ............................................................ 4

 

1.2.3

 

Validity .................................................................................. 5

 

1.2.4

 

Product identification ............................................................. 5

 

2

 

Removing the manufacturer’s components ..................................... 6

 

3

 

Installing the Cleanfix

®

 fan components .......................................... 8

 

3.1

 

Inserting the Cleanfix

®

 reversible fan ................................................. 8

 

4

 

Installing the Cleanfix

®

 electrical components .............................. 10

 

4.1

 

Cleanfix

®

 valve unit / Cleanfix

®

 fan speed sensor ............................ 10

 

4.1.1

 

Installing the Cleanfix

®

 valve with timer ............................... 11

 

4.1.2

 

Installing the switch ............................................................. 15

 

4.1.3

 

Installing the fan speed sensor ............................................ 17

 

5

 

Operation .......................................................................................... 18

 

5.1

 

Initial start-up ................................................................................... 18

 

5.2

 

Valve with Multi-Timer / For vehicles with a hydraulic system in 
the vehicle ....................................................................................... 18

 

6

 

Maintenance ..................................................................................... 19

 

6.1

 

Servicing the Cleanfix

®

 reversible fan .............................................. 19

 

6.2

 

Servicing the Cleanfix

®

 electrical components ................................. 19

 

7

 

Troubleshooting ............................................................................... 20

 

7.1

 

Troubleshooting Cleanfix

®

 reversible fans ....................................... 20

 

 

Summary of Contents for CLEANFIX

Page 1: ...215365 2021 03 EN H gele GmbH Am Niederfeld 13 73614 Schorndorf Germany Service Phone E mail 49 7181 96988 36 service cleanfix org CLEANFIX KIT FOR DOOSAN DX225 235 255LC Operating instructions...

Page 2: ...serting the Cleanfix reversible fan 8 4 Installing the Cleanfix electrical components 10 4 1 Cleanfix valve unit Cleanfix fan speed sensor 10 4 1 1 Installing the Cleanfix valve with timer 11 4 1 2 In...

Page 3: ...e explicit consent of H gele GmbH All rights reserved The contents of these operating instructions are subject to change without notice Technical data subject to change 1 1 2 Manufacturer and service...

Page 4: ...required to make adjustments when installing this product H gele GmbH does not assume responsibility for installation and modification costs On account of the information provided in these operating...

Page 5: ...ons contain a number of abstractions and exemplary illustrations of optional features The product features may therefore partially deviate from the descriptions and depictions 1 2 4 Product identifica...

Page 6: ...ngine can burn hands or other body parts Turn off the engine Allow the engine to cool down Remove the ignition key Disconnect the battery Make sure that the engine is turned off Remove the fan guard t...

Page 7: ...REMOVING THE MANUFACTURER S COMPONENTS EN 7 Remove the original fan Remove other fan accessories as required...

Page 8: ...he fan drive mounting surface so that excessive axial and radial runout is minimized Insert first the Cleanfix fan in the shroud Secure the Cleanfix flange with the supplied screws to the fan drive Lo...

Page 9: ...NFIX FAN COMPONENTS EN 9 Install the Cleanfix fan with the supplied screws to the flange Secure the hydraulic hose and the Hall sensor cable with the compression nut of the strain relief fittings Rein...

Page 10: ...e unit Cleanfix fan speed sensor 1 Hydraulic hose fan to valve unit 2 Strain relief fitting 3 Radiator 4 Cleanfix fan speed sensor 5 Fan shroud 6 Cleanfix reversible fan hydraulic 7 Adapter flange 8 E...

Page 11: ...bracket for the timer see position in image Connect the hydraulic hose from the fan with the connection A at the valve Connect the 800mm hydraulic hose included in the kit to the P port of the valve...

Page 12: ...aulic solenoid valve package Make sure that the hydraulic system is depressurized Remove the filler plug P8 at the hydraulic solenoid valve package Install the straight screwed coupling included in th...

Page 13: ...INSTALLING THE CLEANFIX ELECTRICAL COMPONENTS EN 13 Lead the 2800mm hydraulic hose from the T port of the valve to the hydraulic tank...

Page 14: ...EN INSTALLING THE CLEANFIX ELECTRICAL COMPONENTS 14 If there is no free connection on the hydraulic tank use the tee adapter included in the kit to connect the hydraulic hose to the tank...

Page 15: ...15 4 1 2 Installing the switch Lead the cable harness of the timer to cab of the machine Connect the red cable of the timer harness with a fuse 3A to the keyed power terminal 15 Connect the black cabl...

Page 16: ...ELECTRICAL COMPONENTS 16 Carefully remove the cover plate for the switch from the connector holder using a screwdriver Lead the cable harness for the switch to the opening Install the switch and conne...

Page 17: ...TALLING THE CLEANFIX ELECTRICAL COMPONENTS EN 17 4 1 3 Installing the fan speed sensor Install the fan speed sensor in front of the radiator Connect the fan speed sensor between the fan and the ECU pl...

Page 18: ...ually higher speeds from min 3x 1 400 rpm to max 3x 1 800 rpm 5 2 Valve with Multi Timer For vehicles with a hydraulic system in the vehicle Valve with Multi Timer Switching from cooling to cleaning i...

Page 19: ...ENANCE EN 19 6 Maintenance 6 1 Servicing the Cleanfix reversible fan Cleanfix reversible fans are maintenance free 6 2 Servicing the Cleanfix electrical components Cleanfix valve units are maintenance...

Page 20: ...e to fan has no kinks or leaks see 1 1 4 In the case of leaks on the hose the hose needs to be replaced When the oil intake assembly on the fan is leaking an appropriate seal kit must be ordered 1 1 4...

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