Hafco BS-460AS, Instruction Manual

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TABLE OF CONTENTS
1 ACCIDENT PREVENTION AND SAFETY REGULATION .................................................................. 1
1.1 Advice for the operator......................................................................................................................... 1
1.2 The electrical equipment according to European Standard" CENELEC EN 60204-1"........................ 1
1.3 Warning labels ..................................................................................................................................... 1
1.4 Emergencies according to European Standard “CENELEC EN 60204-1” .......................................... 1
2 MACHINE TRANSPORTATION AND INSTALLATION....................................................................... 2
2.1 Machine dimensions ............................................................................................................................ 2
2.2 Transporting the machine .................................................................................................................... 2
2.3 Minimum requirements for housing the machine................................................................................. 2
2.4 Installing the rear coolant return tray ................................................................................................... 2
2.5 Install the outlet tray, length stop device and mobile coolant trays. .................................................... 3
2.6 Securing to foundation ......................................................................................................................... 3
2.7 Leveling the machine ........................................................................................................................... 3
2.8 Deactivation of machine....................................................................................................................... 4
3 DESCRIPTION OF MACHINE PARTS................................................................................................ 4
3.1 Control panel........................................................................................................................................ 4
3.2 Indicator lights ...................................................................................................................................... 4
3.3 The saw bow ........................................................................................................................................ 5
3.4 The vise system ................................................................................................................................... 5
3.5 The base .............................................................................................................................................. 5
3.6 Chip tray............................................................................................................................................... 5
3.7 Blade broken micro switch ................................................................................................................... 5
3.8 Chip brush............................................................................................................................................ 5
3.9 Blade speed indicator .......................................................................................................................... 5
3.10 Open Blade Cover Safety Device ........................................................................................................ 6
3.11 Speed change dial ...............................................................................................................................6
3.12 Blade angle scale................................................................................................................................. 6
3.13 Attached coolant device ....................................................................................................................... 6
4 SET UP AND PRE-OPERATIONS ...................................................................................................... 6
4.1 Adjusting the tungsten carbide guides ................................................................................................. 6
4.2 Thrust Roller Adjustment ..................................................................................................................... 7
4.3 Guide Roller adjustment ...................................................................................................................... 7
4.4 Adjusting the cutting precision ............................................................................................................. 7
4.5 Blade tracking adjustment (Manual blade tension type) ...................................................................... 7
4.6 Blade tracking adjustment (Hydraulic blade tension type)................................................................... 8
4.7 Placing the saw blade onto the drive wheel and flywheel.................................................................... 8
4.8 Hydraulic vise pressure........................................................................................................................ 8
5 OPERATION PREPARATIONS........................................................................................................... 8
5.1 Setting the stroke limit.......................................................................................................................... 8
5.2 Positioning the vise .............................................................................................................................. 9
5.3 Angle cutting ........................................................................................................................................ 9
5.4 Using the vise....................................................................................................................................... 9
5.5 Adjusting the blade speed.................................................................................................................... 9
5.6 Changing the transmission belt............................................................................................................ 9
5.7 Selecting Automatic and Manual operation ....................................................................................... 10
5.8 Changing the blade (Manual blade tension type) .............................................................................. 10
5.9 Changing the blade (Hydraulic blade tension type) ........................................................................... 10
5.10 Laser guide device (optional)............................................................................................................. 11
5.11 Install the vertical press on the vise jaws for bundle cutting (optional).............................................. 11
6 OPERATION CYCLE ......................................................................................................................... 12
6.1 Operation cycle .................................................................................................................................. 12
6.2 Stopping or emergency stopping ....................................................................................................... 12
6.3 Automatic shutoff during machine operation ..................................................................................... 12
7 ROUTINE AND SPECIAL MAINTENANCE....................................................................................... 13
7.1 Daily maintenance.............................................................................................................................. 13
7.2 Weekly maintenance.......................................................................................................................... 13
7.3 Monthly maintenance ......................................................................................................................... 13
7.4 Six-monthly maintenance................................................................................................................... 13
7.5 Oils for lubricating coolant.................................................................................................................. 13
7.6 Oil disposal......................................................................................................................................... 13
7.7 Special maintenance.......................................................................................................................... 13
7.8 Changing gear oil ...............................................................................................................................13
8 TECHNICAL CHARACTERISTICS.................................................................................................... 14
8.1 Table of cutting capacity and technical details .................................................................................. 14
8.2 NOISE TESTS ................................................................................................................................... 14
2 Instruction Manual for BS-460AS (B035) 31/03/2016