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The valves are controlled by the SAMS electronic control unit (ECU).  The ECU provides the 

brains

 for 

the Smart Air Management System.  The ECU contains the system specific program to control the vehicle 
ride height, as defined by Blue Bird’s engineering specifications for system operation.  The ECU receives 
signals from various system components, i.e. height sensors, pressure transducers, inclination sensors, and 
the user control panel (mode of operation) to provide system control for obtaining the desired vehicle ride 
height. 
 
With no power applied to the valve coils, they are in a de-energized condition.  This allows an internal 
spring to expand and pushes a plunger against the associated manifold port, thereby sealing off the 
internal air passage.  The stem of the plunger contains two-neoprene rings to serve as a guide to provide 
true and even travel within the body of the valve assembly.  The face of the plunger also contains a seal 
that when forced against the seat of the manifold, provides a positive seal to prevent air flow through the 
manifold when the valves are de-energized.  This mechanical action enables the SAMS system to seal the 
air within the system and maintain the desired ride height. 
 

Note:

  

The ports of the manifold contain a mesh screen to help prevent air contaminates from entering the 

manifold.  However, it is possible for the screen to become damaged and allow contaminates to enter the 
manifold.  Should this occur, it is possible for debris to collect on the plunger face seal or cause the 
plunger to stick open, thereby affecting

 

system operation and performance. 

 
 Should an inflation valve plunger become contaminated or the plunger stick “open”, it is possible for 
air to leak past the plunger and continuously fill the associated air bag.  This would cause a corner of the 
vehicle to continuously creep “upwards” while the vehicle is in operation, and result in the SAMS system 
constantly making corrections to lower the affected corner of the vehicle. 
 
 Should an exhaust valve plunger become contaminated or the plunger stick “open”, it is possible for air 
to leak past the plunger and continuously exhaust the associated air bag.  This would cause a corner of 
the vehicle to continuously creep “downwards” and result in the SAMS system constantly making 
corrections to raise the affected corner of the vehicle.  It should be noted that this condition would be 
most noticeable after the vehicle has not been in operation for a period of time because the respective 
corner of the vehicle would lean. 
 
Note:  An external leak, such as a loose air fitting, defective air bag, or tube leak could also cause the 
vehicle to lean when not in operation for a period of time.  External leaks can be detected by squirting 
a suitable inspection solution, i.e. soap, water, & glycerin mix onto the external system components.  If 
an air leak is present, air bubbles will be created in the applied solution. 
 

If either of these conditions is noticed, the vehicle should be inspected and the cause of the problem 
corrected.  These conditions could eventually cause premature compressor failure due to overheating from 
excessive cycling.  The compressor would attempt to maintain system pressure that would continuously 
fluctuate due to the ECU trying to compensate for the system problem. 

 

Summary of Contents for SAMS

Page 1: ...Smart Air Management System And Self Leveling System Owner Service Manual 3 04 2005 Table of Contents ...

Page 2: ...rmal Mode 4 Raised Mode 5 Lowered Mode 5 Tag Dump Mode 6 Self Leveling Mode 8 Visual Indicators 10 Error Codes 10 SAMS Manifold Valves 12 Theory of Operation 12 Valve Servicing 14 Manifold Error Code Identification 16 Electrical Testing 17 ...

Page 3: ...e angle sensors will be mounted on the vehicle frame in a 4 point configuration rear 2 front 2 The wire harnessing will provide the necessary connections for providing DC electrical control power and ground to the SAMS system from a suitable vehicle power source provide the necessary height sensor connectors provide the pneumatic manifold wiring interface provide the necessary color coded wires fo...

Page 4: ...rface Once the mode has been deactivated the ECU will automatically turn off the LED Raising the entire vehicle can be chosen by the vehicle operator to increase the clearance between the entire vehicle and the ground It may be necessary for the operator of the vehicle to select this mode when situations arise where the body of the vehicle must be raised to avoid or to overcome an undercarriage ob...

Page 5: ... indication the mode is active The ECU will automatically return the entire vehicle to the normal ride height when the speed exceeds 5MPH or the operator momentarily depresses the raise pushbutton located on the user interface Once the mode has been deactivated the ECU will automatically turn off the LED Tag Dump Mode This mode of operation is used to control the air pressure in the tag axle of th...

Page 6: ...e LOWER Button Press once to partially lower the vehicle to decrease overall height Speed 10 MPH The Lower light flashes or Press and hold button until the lower light remains on to lower the vehicle to lowest overall height Speed 5 MPH Press RAISE switch once to return to normal height Lower light off RAISE Button Press once to raise the rear of the RV for increased bumper clearance The Raise lig...

Page 7: ...CU will provide a visual indication of this process to the vehicle operator by turning on the indicator arrows located to the left of the SLS pushbutton The two arrows reference the X and Y axis of the vehicle The top arrow points left to right represents the Y vehicle axis long axis front to back and the bottom arrow points top to bottom represents the X vehicle axis short axis side to side The a...

Page 8: ... RV is near level Flashing Green Adjustment is possible and within range Flashing Amber Marginal conditions possible self level Solid Amber Excessive slope Self leveling may not be possible Press once to activate the Self Leveling process Press once again to switch the self leveling off Note Parking brake must be applied for self leveling adjustments to occur Level Indicator Light X or Short Axis ...

Page 9: ...econd series of flashes to represent the second number of a two digit code if applicable the second number will be followed by another short pause and then provide a third series of flashes to represent a three digit code For example one flash followed by a short pause and then three additional flashes would illustrate a code 13 In the event of more than one detected problem the ECU will cycle thr...

Page 10: ...Suspension Dump LED 213 two hundred thirteen Valve Manifold Connector 1 Male Disconnected 214 two hundred fourteen Valve Manifold Connector 2 Female Disconnected 333 three hundred thirty three CANbus Data Not Read Note Each time the engine is started the suspension indicator will be illuminated for approximately 5 seconds During this time interval the ECU will gather information from the system se...

Page 11: ...cation requires two valves per air bag for ride height control totaling twelve 12 valves in all One valve serves as a fill valve and allows system air to pass through the manifold into the air bag This causes the air bag to inflate thereby increasing the vehicle ride height The second valve serves as an exhaust valve and allows air to pass from the air bag through the manifold into the atmosphere ...

Page 12: ...n thereby affecting system operation and performance Should an inflation valve plunger become contaminated or the plunger stick open it is possible for air to leak past the plunger and continuously fill the associated air bag This would cause a corner of the vehicle to continuously creep upwards while the vehicle is in operation and result in the SAMS system constantly making corrections to lower ...

Page 13: ...alve assembly so as not to lose the mounting hardware or the O ring that is installed in the respective manifold surface machined groove The O ring and mounting hardware create a positive seal between the valve assembly mounting plate and the valve mounting surface of the manifold Note If the O ring is lost or damaged or the valve is not properly attached to the manifold by using all of the previo...

Page 14: ...ription 2 Open Short ANA 0 Angle Sensor Drive DVR Angle Sensor 11 1 Angle Sensor Drive Curb Angle Sensor 12 2 Pressure Sensor Drive DVR Pressure Transducer 13 3 V ref Internal Circuit Board Reference 14 4 Pressure Sensor Drive Curb Pressure Transducer 21 5 Pressure Sensor Tag DVR Pressure Transducer 22 6 Pressure Sensor Tag Curb Pressure Transducer 23 7 Inclination Sensor X Axis Inclination Transd...

Page 15: ...ated error code listed in the previous chart Error Code 113 Error Code 111 Error Code 22 Error Code 13 Error Code 23 Error Code 31 Error Code 24 Error Code 21 Error Code 121 Error Code 123 Error Code 131 Error Code 132 Error Code 133 Error Code 134 Error Code 124 Error Code 122 Error Code 114 Error Code 112 ...

Page 16: ...t as indicated by displaying 1OL the coil requires replacement as well Note Prior to disconnecting the manifold wiring harness to perform the continuity check be sure power has been removed from the SAMS system ECU This can be accomplished by disconnecting the white wiring harness connector in the vicinity of the manifold assembly This prevents the SAMS system from operating when the engine is not...

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