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12 

 

 

5.52.194VA.01.01.00 

 

4.2 

Design 

Ratchet lever hoists are manual hoists with 
suspension hook for stationary use. 

They can also be combined with monorail trolleys. 

Operation by hand through hand chain. 

 

Illustration 3 

 

 

4.3 

Functions 

The load is lifted or lowered by pulling one of the chain falls of the endless hand chain of the hoist. A load 
pressure brake prevents automatic lowering of the load after releasing the hand chain. 

In  combination  with  hand  geared  trolleys,  the  trolley  is  moved  to  the  left  or  to  the  right  side  by  pulling  the 
hand chain. 

In combination with push travel trolleys the trolley is moved by pushing or pulling the load or, without load, by 
pulling the load chain. 

 

 

NOTICE!

 

The best protection against functional failures in case of extreme environmental impact is the regular use of 
the equipment. 

 

4.4 

Important components 

  Gear 

Inboard gear components are made of high-quality material. (No stainless steel) 

  Load pressure brake 

Holds the load in any position. Hardened safety pawls. 

  Housing 

Depending on the model made from steel plate or aluminium die-casting (Not for explosion proof equipment). 

In case of ex proof hoists, the housing is only made of steel plates. 

  Load chain 

According to EN 818-7-T high quality chain. All components match precisely to each other. Therefore please 
only use original chains. 

  Load hook 

Forged steel. Rotating, this facilitates attaching the load and avoids twisting of the chain. With safety catch. 

 

  Overload protection 

Hoists with  overload protection  protects the hoist  by a  slipping clutch from damage  by overload.  When the 
slipping clutch operates, lifting of the load is stopped. Lifting is only possible again after the load has been 
lowered and reduced to nominal load. 

 

 

  Special Parts 

For use in explosion dangerous areas, are be installed some special units, special treated surfaces or made 
in special material. 

 

Technical data 

 

 

 

Capacity 

kg 

500 

1000 

2000 

3000 

number of chain falls 

 

low headroom dimension 

mm 

355 

425 

586 

655 

Load chain                  

mm 

6,3 x 19,1 

7,9 x 23 

7,9 x 23 

10 x 28 

Lifting path when reeling off 30 m of hand chain 

mm 

760 

555 

280 

220 

Hand chain pull for lifting                 N 

180 

240 

250 

300 

weight at 3 m lift           approx.. 

kg 

12,5 

20,5 

38 

50 

weight per add. m lift           

kg 

0,86 

1,4 

2,8 

4,4 

 

 

 

Summary of Contents for 9/12VA-EX

Page 1: ...T3 Gb or II 2D Ex h IIIA T200 C Db DANGER Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal and shock sensitive dusts It is not allowed to use the equip...

Page 2: ...Safety 3 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 6 2 6 Explosion protection 7 3...

Page 3: ...current legislation standards and regulations and is classified in the applicable Ex protection class The stated performance of the devices and meeting any warranty claims require adherence to all in...

Page 4: ...rone to explosion or they must be suitable for use in area prone to explosion The owner is responsible for this However in everyday operation this degree of safety can only be achieved if all measures...

Page 5: ...exceeded An exception can be made during the load test before initial operation carried out by a licensed qualified person Defective devices and load suspension devices must not be used until they hav...

Page 6: ...securely attached to the load hook and rest on the bottom of the hook The safety latches of hooks must be closed The housing must not be in contact with anything Stop lowering the load when the botto...

Page 7: ...between moving parts Never remove dust with compressed air remove it with a wet bolt of cloth Defective units or units that show abrasion of its surface rust on chains hooks or suspension devices mus...

Page 8: ...evel of protection enhanced complies with zone 2 2 6 1 EX Category EX Zone 1 21 2 22 1 21 2 22 Device category 2 2 Expl group of gases Expl group of dust IIB IIIA IIB IIIA Temperature class gases Temp...

Page 9: ...must determine the zone that exists Information on the zone classification can be found in IEC 60079 10 and in national standards The following table contains an overview of the zone classification i...

Page 10: ...10 5 52 194VA 01 01 00 2 6 4 Explosion hazards recognizing and preventing...

Page 11: ...ain hail snow direct sunshine dust etc we recommend to use a cover in parking position If the device is set up in a continuously humid environment with strong temperature fluctuations the correct func...

Page 12: ...on the model made from steel plate or aluminium die casting Not for explosion proof equipment In case of ex proof hoists the housing is only made of steel plates Load chain According to EN 818 7 T hi...

Page 13: ...ecurely 6 2 Tools 7 Control Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation They must be authorized by the employer for the ope...

Page 14: ...l regulations with EU declaration of conformity Definition qualified person former expert A qualified person has learned due to occupational training and experience and the job that the person has don...

Page 15: ...loaded Records must be kept of all test results and measures taken 11 2 Monitoring The monitoring and servicing intervals stated are valid for operation under normal conditions and single shift operat...

Page 16: ...ing X Check chain wheels ratchet wheels and pawls X Clean and lubricate the load chain X X X Check the load chain for elongation and wear X Check the load hook for cracks and deformation X Load hook c...

Page 17: ...of stainless steel the saparately wear dimensions on the Inspection certificate Load chain apply DANGER In case of corrosion and or wear of the surface coating the chains must be exchanged by origina...

Page 18: ...ubricate the chain from the outside as this will not ensure the formation of a lubricating film within the links The adjacent link points must always be lubricated to prevent excessive wear If the sam...

Page 19: ...ng clutch is secured by sealing In case of any changes will void the warranty Should maintenance be necessary please contact a service company authorized by the manufacturer 13 6 Lubricant Selection F...

Page 20: ...Hoist does not lift the whole distance long Hook stucks chain is twisted Place hooks and chains in correct position Brake remains closed stuck The load hook was pulled against the housing and got stu...

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