Inspection
28
5.52.541.00.01.01
13 Inspection
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13.1
General Overhaul for motor-driven units
The accident prevention regulations BGV D8 must be observed and the measures to reach "safe working
periods (S.W.P.)" according to FEM 9.755.
After the "theoretical working time D" has been elapsed, the owner/user must take motor driven devices out
of operation and effect a General Overhaul.
Further use of the equipment is only allowed after a licensed qualified person has proofed
that further use is possible without doubt
and
the conditions for further use have been determined
These conditions have to be written down in the test book.
The owner/user is responsible to make sure that these conditions are observed.
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13.2 Periodic
checks
Independently from the regulations of the individual countries, lifting devices must be checked at least yearly
by a qualified person or licensed qualified person regarding its functional safety.
In Germany it is necessary to observe the accident prevention regulations BGV D6, BGV D8, BGR 500 as
well as DIN 15020 (Basics for cable drives). In other countries, the above mentioned tests and the national
safety regulations apply.
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13.2.1
Components to be checked
The following must be checked:
Dimensions of load chain, load hooks, pawls, bolts, ratchet wheels, brake linings.
The dimensions must be compared to the dimensions in the tables.
A visual inspection for deformations, cracks and corrosion must be carried out.
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13.2.2 Inspection
intervals
at
commissioning
daily
checks
1st maintenance
after
3 months
Inspection
and
maintenance
every
3 months
Inspection
and
maintenance
every
12 months
Inspection
and
maintenance
every
36/60 months
Inspection of the equipment by
a qualified person
(periodic inspection)
X
screw
connections
X
X
brake function - brake discs
X
X
overload protection as slipping clutch
(if relevant)
X
X
overload protection by current cut-off (electric
hoist) (if relevant)
X
X
overload protection by air relieve valve
(pneumatic hoist) (if relevant)
X
X
load chain, clean and oil
X
X*)
X
X
load chain, elongation and wear
X
load hook, cracks and deformation
X
Bearings of chain pulleys,
check and lubricate
X
Hoist gear, oil level
X
Hoist gear, oil change
X*)
Trolley wheels, wear
X
Trolley wheels, lubricate toothed wheels
X*)
X*)
X*)
*)
see
chapter
"maintenance"
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