HADEF 62/05 Installation, Operating And Maintenance Instructions Download

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5.52.420.00.01.07 Rev.07

HADEF Electric Chain Hoist

Type 62/05

stationary with suspension eye or hook

with monorail push travel trolley

with monorail hand geared trolley

with monorail electric trolley

Installation, Operating and

Maintenance Instructions

Summary of Contents for 62/05

Page 1: ...F Electric Chain Hoist Type 62 05 stationary with suspension eye or hook S with monorail push travel trolley R with monorail hand geared trolley H with monorail electric trolley E Installation Operating and Maintenance Instructions ...

Page 2: ...he used part of the theoretical usage life 4 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 6 3 Transport and Storage 7 3 1 Transport 7 3 2 Safety device for transport 7 3 3 Storage 7 4 Description 7 4 1 Areas of application 7 4 2 Design 8 4 3 Functions 8 4 4 Important compon...

Page 3: ...disposal 26 18 Additional documents 26 18 1 Electric wiring diagrams 26 18 2 Radio control as option 26 1 Information The products meet European Union requirements in particular the valided EU Machine Directive The entire company works acc to a certified quality assurance system as per ISO 9001 The production of components at our work is subject to strict intermediate checks After assembly each pr...

Page 4: ...is a risk that could lead if it is not avoided to death or severe injury CAUTION This means that there is little risk that could lead if it is not avoided to slight injury or damage to the device or its surrounding NOTICE Gives advice for use and other useful information Danger from electricity Danger from explosive area 2 2 Duty of care of the owner DANGER Failure to follow the instructions of th...

Page 5: ... personnel The units may only be operated by qualified persons that are appropriately trained and that are familiar with it They must have their employer s authorization for operation of the units Before starting work the operating personnel must have read the operating and installation instructions especially the chapter Safety Instructions This is especially important for operating personnel tha...

Page 6: ...tor to handle the rated load plus the weight of the equipment In case of doubt consult a structural engineer If the equipment has not been used for a period of time carry out visual checks of all main components such as chains load hooks etc and replace any damaged parts with new original spare parts before putting the equipment back into operation Do not use a hoist that is defective pay attentio...

Page 7: ...w or drop the equipment Use adequate means of transport Transport and means of transport must be suitable for the local conditions 3 2 Safety device for transport NOTICE Should a safety device for transport exist please remove it before commissioning 3 3 Storage Store the equipment at a clean and dry place Protect the equipment against dirt humidity and damage by an appropriate cover Protect hooks...

Page 8: ...been released By using a frequency converter the speed is infinitely variable Hand geared trolleys are moved to the left or right by pulling one of the two stands of the endless hand chain In combination with push travel trolleys the trolley is moved by pushing or pulling the load or without load by pulling the load chain NOTICE The best protection against functional failures in case of extreme en...

Page 9: ...litates attaching the load and avoids the chain turning The safety catch on the hook prevents the load from slipping out of the hook unintentionally The safety catch of the load hook must be able to move freely and be self closing Chain container The chain container is made of unbreakable plastic plastic coated fabric or sheet steel It will supply different sizes for different chain lengths Contro...

Page 10: ...ressure max kN 0 8 1 4 2 6 2 6 3 4 5 1 6 8 Beam flange width 1N R mm 64 152 64 152 64 152 64 152 64 190 64 190 88 190 H E mm 50 179 50 179 50 179 50 179 50 179 50 179 66 185 Beam flange width 2N R mm 153 310 153 310 153 310 153 310 191 310 191 310 191 310 H E mm 180 310 180 310 180 310 180 310 180 310 180 310 186 310 1m distance tolerance 2dB A at 3m suspension or track height Wheel pressure inclu...

Page 11: ...Installation on the beam 1 Tighten the hexagon nut 3 and safety nuts 4 2 Push on the trolley at the face of the beam flange 3 If this is not possible the trolley can also be mounted on the beam from below 4 Therefore remove the hexagon nut 3 and the safety nut 4 on the side without gear 5 Pull apart the side plates 1 as far until it is possible to push the trolley onto the beam flange from below A...

Page 12: ...ctions are available near the equipment and that they are accessible for the operating personnel The shown control switches are only for the optical information They can be different acc the delivery Pendant control lifting lowering direct control 1 Emergency Stop 2 Lifting slow fast 3 Lowering slow fast Illustration 5 Pendant control 4 push buttons 1 Emergency stop 2 Selection switch as option 3 ...

Page 13: ...s until both chain container are empty For motorized devices with operating limit switches lowering Lower until the operating limit switch is released Non observance can lead to device damages 8 Operation The following important points must be observed when operating the equipment Read the safety instructions Never load the devices beyond their working load limit When changing the motor turning di...

Page 14: ...ormer expert A qualified person has learned due to occupational training and experience and the job that the person has done the skills needed to tests the material for one s work Definition licensed qualified person former approved expert A licensed qualified person has due through special occupational training knowledge about testing of the material for one s work and knows the national accident...

Page 15: ...e away from the chain 9 4 Power operated hoists with chain container Due to the transport and or installation of the hoist on the beam the position of the load chain in the chain container can change unfavorably WARNING It is mandatory before the first commissioning that the complete load chain without load with the utmost care from the chain container is driven i e when lowering pay special atten...

Page 16: ...t screw 1 to the left side Afterwards turn the set screw 1 as far to the right side until the switching contact switches audible 114 turns of the set screw mean 360 at the cam Drive two times into the desired hook position 1 creep speed 2 main speed and check the switching point adjust if necessary The load attaching device may not touch the housing and thereby activate the slipping clutch set scr...

Page 17: ...g the buttons of the control switch the load must be securely held Trolleys Carefully move the trolley to the end positions and check the positions of the end stops NOTICE The limit switch function will only work if the movement direction of the load lifting lowering corresponds to the push buttons of the control switch 12 Maintenance 12 1 General All monitoring servicing and maintenance operation...

Page 18: ...ection Assemble the chain to the end fastening Running of the chain into the chain container Always run chains into the chain container by using the motor CAUTION Fill in the chain always motor driven Never run the chain in by hand as there is a risk of knotting which can cause malfunctions and damage to the device Hoists 1 or 2 fall version 1 sideways open chain link 2 chain welding seam 3 cylind...

Page 19: ... 12 4 Brake motor Brake 85 V DC Nominal air gap mm Air gap max mm Brake disc compl new min mm 0 2 0 6 8 5 5 5 12 4 1 Assembling the brake 1 Insert the retaining ring 1 into the shaft slot 2 Insert the feather key 2 into the motor shaft 3 Fix hub 3 with retaining ring 1 4 Assemble the friction plate 4 if existent 5 Push the rotor 5 onto the hub 3 6 Lock the magnet body with the 3 fastening screws 6...

Page 20: ... 16 12 5 2 Electronic hoisting power limiter as option except serial AT Power consumption of the hoist motor is measured during lifting movement of a load by an adjustable power measuring device overload guard The setting is made via a separate relay for main and creep lifting speed Power consumption of the motor is load dependent and increases with the load If the set value is exceeded the relay ...

Page 21: ...ns X X brake function brake discs X X overload protection as slipping clutch if relevant X X overload protection by current cut off electric hoist if relevant X X overload protection by air relieve valve pneumatic hoist if relevant X X load chain clean and oil X X X X load chain elongation and wear X load hook cracks and deformation X Bearings of chain pulleys check and lubricate X Hoist gear oil ...

Page 22: ...cks or damages are visible interchange the suspension eye 14 Service 14 1 Load chain Wear at the links is mainly due to insufficient maintenance of the chain To ensure optimal lubrication of the links the chain must be lubricated at regular intervals depending on usage Lubricate the chain with oil that creeps Always lubricate the chain when it is not under load so that the oil can wet the links af...

Page 23: ...ain hoist Shorter maintenance intervals for particularly difficult operating conditions e g increased dust and pollution loads or constant operation of the hoist with the highest load Lubricant synthetic viscosity VG 220 A Oil fill in or drain plug Illustration 21 Use Recommendation Interval Load chain oil for example FUCHS RENOLIN PG 220 or special chain lubricant Use NO grease 0 2 l 3 month Use ...

Page 24: ...ssida Fluid GL 220 assida Fluid GL 220 FM Grease HD 2 following in ment must o unintended o ndicating tha a of moving p r Safety inst s are found i ease contact or damage to remedied by l lubricant is each year p the coolin the roller bea s be clean a L MOBIL S 220 Glygoyle 30 S 320 Glygoyle 320 S 460 Glygoyle 460 Mobilux EP2 Chain lubricant OK try select MOBIL Glygoyle 220 Glygoyle 320 Lubricant ...

Page 25: ... or has excessive afterrunning Electric hoists and winches Switching error after intervention in the electric circuit Check the electric connection of the brake acc to the wiring diagram For motor driven units Brake linings are worn or dirty Brake lining carrier must be changed completely If the unit is suitable for explosive atmosphere the brake must be returned to the manufacturer for repair Air...

Page 26: ...f the equipment and any materials it contains is carried out in accordance with environmental regulations 18 Additional documents 18 1 Electric wiring diagrams Electric wiring diagrams are attached to the consignment or included in the terminal box Except for units supplied without control 18 2 Radio control as option Should the unit be fitted with radio control a manual for radio control is attac...

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