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5.52.145.00.01.05 

 

The unit was designed and built following a risk analysis and careful selection of the harmonized standards 
that are to be complied with, as well as other technical specifications. It therefore represents state-of-the-art 
technology and provides the highest degree of safety. 

Our  delivery  includes  the  hoist  supplied  beginning  at  its  suspension  and  ending  at  the  load  hook  and  if 
supplied  with  control,  the  control  line/hose  that  leads  to  the  hoist.  Further  operating  material,  tools,  load 
attaching devices as well as main energy supply lines must be assembled according to the valid rules and 
regulations.  For  explosion-proof  equipment,  all  these  parts  must  be  approved  for  use  in  area  prone  to 
explosion, or they must be suitable for use in area prone to explosion. The owner is responsible for this. 

However,  in  everyday  operation  this  degree  of  safety  can  only  be  achieved  if  all  measures  required  are 
taken. It falls within the duty of care of the owner/user of the devices to plan these measures and to check 
that they are being complied with. 

Complete  the  operating  and  installation  instructions  by  any  instructions  (regarding  supervision  or 
notifications)that  are  important  for  the  special  kind  of  use  of  the  equipment,  i.e.  regarding  organization  of 
work, work flow and human resources. 

In particular, the owner/user must ensure that: 

  The unit is only used appropriately. 

  The  device  is  only  operated  in  a  fault-free,  fully  functional  condition,  and  the  safety  components,  in 

particular, are checked regularly to ensure that it is functioning properly. 

  The  required  personal  protective  equipment  for  the  operators,  service  and  repair  personnel  is  available 

and is used. 

  The operating instructions are always available at the location where the equipment is used and that they 

are legible and complete. 

  The unit is only operated, serviced and repaired by qualified and authorized personnel. 

  This  personnel  is  regularly  trained  in  all  applicable  matters  regarding  safety  at  work  and  environmental 

protection, and that they are familiar with the operating manual and, in particular, the safety instructions it 
contains. 

  Any safety and warning signs on the devices are not removed and remain legible. 

  customers equipment at site must comply with currently applicable ATEX-regulations 

 

 

   

WARNING!

 

It is not allowed to make constructive changes of the equipment! 

 

2.3 

Requirements for the operating personnel 

  The units may only be operated by qualified persons that are appropriately trained and that are familiar with 
it. They must have their employer’s authorization for operation of the units. 
Before  starting  work,  the  operating  personnel  must  have  read  the  operating  and  installation  instructions, 
especially the chapter "Safety Instructions". 

This  is  especially  important  for  operating  personnel  that  rarely  uses  the  equipment,  i.e.  for  installation  or 
maintenance work. 

   

DANGER!

 

In order to avoid severe injury, please pay attention to the following when using the equipment: 

  Use protective clothes/equipment. 

  Do not wear long hair hanging down open. 

  Do not wear rings or other jewelry. 

  Do not wear clothes that are too big/wide. 

  Do not reach into ropes, chains, drive parts or other moving parts with your hands 

 

2.4 

Appropriate use 

The permitted safe working load of the devices must not be exceeded! An exception can be made during the 
load test before initial operation, carried out by a licensed qualified person. 

 

 

  Defective  devices  and  load  suspension  devices  must  not  be  used  until  they  have  been  repaired!  Only 

original spare parts must be used. Non-compliance will result in any warranty claims becoming void. 

  Liability and warranty will become void if unauthorized modifications of the units are made by the user! 

  The permissible ambient temperature when operating the devices: 

Summary of Contents for 240/12

Page 1: ...lation o by Heinrich de Fries GmbH Heinrich de Fries GmbH Gauss Str 20 D 40235 D sseldorf Heinrich De Fries GmbH will be named HADEF in the following text Original operating and maintenance instructio...

Page 2: ...al data 8 6 Installation 8 6 1 Trolley 8 6 2 Adjusting the gauge 8 6 3 Installation on the beam 9 6 4 Tools 9 7 Control 9 7 1 Brake and pawl 10 8 Commissioning 10 8 1 General 10 8 2 Load chain 10 9 Sa...

Page 3: ...during transport Report any damage immediately to the forwarding agent This manual allows a safe and efficiently use of equipment Images of this manual are for a principle understanding and can be dif...

Page 4: ...ey are legible and complete The unit is only operated serviced and repaired by qualified and authorized personnel This personnel is regularly trained in all applicable matters regarding safety at work...

Page 5: ...manual Observe safety distances Take care for a free view on the load Only use the hoists appropriately The equipment is to be used exclusively for movement of goods Under no circumstances my persons...

Page 6: ...he following is not allowed to lift another load than the nominal safe working load to manipulate the sliding clutch if units are equipped with The use of elongated or damaged chains or wire ropes Rep...

Page 7: ...A load pressure brake prevents automatic lowering of the load after releasing the hand chain In combination with hand geared trolleys the trolley is moved to the left or to the right side by pulling t...

Page 8: ...6 6 Installation The assembly and installation depends on the local environment The hoist must be suspended in a way that it can position itself freely 6 1 Trolley For assembly on a beam a travel limi...

Page 9: ...mm each side bigger and for trolleys from 4 t up 3 5 mm 1 5 2 5 mm each side bigger than the flange width B of the beam 6 4 Tools 7 Control Only people that are familiar with the operation of the lift...

Page 10: ...in this manual NOTICE Hoists up to 1000 kg capacity and without motor driven trolleys of hoisting unit must be tested by a qualified person before putting into operation for the first time Hoists of 1...

Page 11: ...ctions initially without a load Then check the brake function under load The load must be securely held Trolleys Carefully move the trolley to the end positions and check the positions of the end stop...

Page 12: ...anged by a new original part on commissioning daily checks 1st maintenance after 3 months Inspection Maintenance every 3 months Inspection Mainte nance every 12 months Check screw connections X X Chec...

Page 13: ...ons listed in the table are reached due to wear or deformation the chain must be replaced 12 3 Checking the load hook Load hook X measuring distance hook mouth width Y measured length from hook no 6 H...

Page 14: ...ient to lubricate the chain from the outside as this will not ensure the formation of a lubricating film within the links The adjacent link points must always be lubricated to prevent excessive wear I...

Page 15: ...e 13 6 Gear spring pressure brake During the check brake lining wear is verified The brake linings must be replaced when the wear limit is already reached at one position of the lining as this can be...

Page 16: ...ntenance lubricate chains gear and chain wheels Defect of chain gear or chain wheels Do maintenance and replace defective parts by original spare parts Load is lifted with interruptions Pawl spring is...

Page 17: ...e as above Also read the chapter Transport and storage 16 2 Final decommissioning disposal Measures are as above After disassembly ensure that the disposal of the equipment and any materials it contai...

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