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5.52.692.01.01.04  

 17

 

15 Remedy 

 

 

Problem* Unit 

Cause 

Remedy 

Unit cannot be switched on 

Electric Hoists 

No main power 

Check connection to mains supply

 

Phase sequence not correct (with low voltage control) 

exchange 2 phases 

(see waring note at the plug) 

Hoist motor does not run

 

Electric Hoists 

Fuse burnt out

 

Replace the fuse

 

Defective switching unit in the control button switch

 

Replace the switching unit

 

Interruption in the control cable

 

Check control cable and replace if necessary.

 

Defect of capacitor (only for alternating current 1). 

Replace the capacitor 

Defective coil - mechanic or electric overload

 

Motor must be repaired by a specialist 

If the unit is suitable for explosive atmosphere, the motor 
must be returned to the manufactuerer for repair!*

Pneumatic 

hoists and 

winches 

Operation pressure/ quantity of air is too low 

Check connection to mains supply 

After prolonged standstill 

See maintenance - pneumatic motor 

Hoist motor runs – load is not lifted

 

For motor driven 

chain hoists. 

and winches 

Overload protection is activated - (with overload)

 

Reduce the load to nominal load

 

Overload protection is activated - (with =< nominal 

load)

 

Check settings and reset if necessary

 

No or incorrect power transmission 

Let the unit be repaired by en expert 

For EX-hoists, please clarify with the manufacturer what 

to do!*

 

Hoist motor is running – chain does not lower

 

For motor driven 

chain hoists. 

Blockage due to chain link pointing sideways in the 

feed from the chain container*

 

Check the chain - lubricate if necessary 

and/or select a larger chain container so that the 

chain can be properly arranged before the inlet 

Motor hums and uses excessive current 

 

Electric hoists 

and winches 

Defective coil

 

Motor must be repaired by a specialist 

If the unit is suitable for explosive atmosphere, the motor 
must be returned to the manufactuerer for repair!*

 

Rotor is rubbing

 

Brake does not release

 

See problem “Brake does not release”

 

Defect of capacitor (only for alternating current 1). 

Replace the capacitor 

Defect of starter relay (only for alternating current 1). 

Replace the starter relay 

Phase failure (only direct control) 

Find the cause and repair 

Motor does not brake or has excessive afterrunning.

 

Electric hoists 

and winches 

Switching error after intervention in the electric circuit

 

Check the electric connection of the brake acc. to 

the wiring diagram 
          

 

For motor driven 

units. 

Brake linings are worn or dirty.

 

Brake lining carrier must be changed completely  

If the unit is suitable for explosive atmosphere, the brake 
must be returned to the manufacturer for repair!*

Air gap is too large

 

Re-adjust the air gap 

If the unit is suitable for explosive atmosphere, the brake 

must be returned to the manufacturer for repair!*

Brake does not release

 

Electric hoists 

and winches 

Brake rectifier defective

 

Replace the brake rectifier 

If the unit is suitable for explosive atmosphere, the brake 
must be returned to the manufacturer for repair!*

Brake current relay defective

 

Replace the brake current relay 

Brake coil is defective 

Replace the brake coil 

If the unit is suitable for explosive atmosphere, the brake 
must be returned to the manufacturer for repair!*

 

Permissibe air gap is exceeded due to worn out brake 

lining

 

Re-adjust the air gap and exchange the brake lining 

if necessary 

           

 

If the unit is suitable for explosive atmosphere, the brake 

must be returned to the manufacturer for repair!*

Power drop in the mains power line > 10%

 

Provide correct power supply voltage

 

Pneumatic 

hoists and 

winches 

Operation pressure/ quantity of air is too low 

Check connection to mains supply 

Fuses burnt out or motor contactor is triggered

 

Electric hoists 

and winches 

Short circuit in component

 

Eliminate the short circuit

 

Motor has a short circuit in the body or windings

 

Correct the problem by a specialist 

For EX-hoists, please clarify with the manufacturer what 

to do!*

 

Motor is switched incorrectly

 

Correct the switching

 

Wrong type of fuse

 

Replace the fuse with correct one 

(see table "fuses")

 

*) as far as applicable 
 

 

16 Decommissioning 

 

 

   

WARNING!

 

It is essential that the following points are observed in order to prevent damage to the equipment or critical 
injury when the device is being decommissioned: 
 

 

 

It is mandatory that all steps for decommissioning the machine are carried out in the indicated sequence: 

ƒ

  First secure the working area for decommissioning, leaving plenty of space. 

ƒ

  Read the chapter "Safety instructions". 

ƒ

  Disassembly is carried out in reverse order to the assembly.  

ƒ

  Please make sure that all operating material is disposed of in accordance with environmental regulations. 

Summary of Contents for 20/94 AF Series

Page 1: ...roof design II 2G IIB c T4 or II 2D c 135 C II 2G IIB c T3 or II 2D c 200 C DANGER Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal and shock sensitive dusts It is not allowed to use the equipment in area at risk from explosion where gas AND dust does both exist at the same time Installation Operating and Maintenance Instructions ...

Page 2: ...Contents 1 Information 3 2 Safety 3 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 5 2 6 Explosion protection 7 3 Transport and Storage 9 3 1 Transport 10 3 2 Safety device for transport 10 3 3 Storage 10 4 Technical data 10 5 Installation 11 5 1 Trolley 11 5 2 Adjusting the gauge 11 5 ...

Page 3: ...ormance of the devices and meeting any warranty claims require adherence to all instructions in this manual Before delivery all products are packed properly Check the goods after receipt for any damage caused during transport Report any damage immediately to the forwarding agent This manual serves for safe and efficient use of this hoist Illustrations serve to explain something and may differ from...

Page 4: ...hey must be suitable for use in area prone to explosion The owner is responsible for this However in everyday operation this degree of safety can only be achieved if all measures required are taken It falls within the duty of care of the owner user of the devices to plan these measures and to check that they are being complied with Complete the operating and installation instructions by any instru...

Page 5: ...vices 20 C 40 C Defective devices and load suspension devices must not be used until they have been repaired Only original spare parts must be used Non compliance will result in any warranty claims becoming void Liability and warranty will become void if unauthorized modifications of the units are made by the user Moving horizontally on beams DANGER It is not allowed pulling loose of stuck loads d...

Page 6: ...ewhere DANGER Special safety measures for use in areas prone to explosion Not to be used with IIC gases and IIB gases hydrogen sulphide ethylene oxide and light metal and shock sensitive dusts No use in temperature class T5 or T6 It is not allowed to use the equipment in area at risk from explosion where gas AND dust does both exist at the same time During assembly and operation of explosion proof...

Page 7: ...cation I II danger of mine damp other areas prone to explosion 2 device category 1 2 3 Use in zone 0 Use in zone 1 Use in zone 2 G EX atmosphere G D caused by gas steam fog caused by dust IIB explosion group IIA IIB IIC limit gap widths MESG 0 9 mm limit gap widths MESG 0 9 0 5 mm limit gap widths MESG 0 5 mm c type of protection c k construction safety encapsulation of liquids T4 Temperature clas...

Page 8: ...temperature classes As gas air mixtures for T5 do not occur with normal use and only very rarely occur for T6 for specific gas air mixtures such as carbon disulphide IIC our hoists are not rated for these temperature classes and must not be used for these classes Temperature class Ignition tem perature of gas C max surface temperature of the operating material in C T1 450 450 T2 300 450 300 T3 200...

Page 9: ...5 52 692 01 01 04 9 2 6 4 Explosion hazards recognizing and preventing 3 Transport and Storage ...

Page 10: ...e ropes chains and brakes against corrosion DANGER Units that show corrosion must be taken out of service 4 Technical data Travel speed Pneumatic trolley 8 m min Operating pressure Pneumatic trolley 6 bar Weights 500kg 1t 2t 3 2t 4t 5t 6 3t 7 5t 10t 12 5t 15t 20t 25t AFR N1 8 13 29 58 58 71 159 N2 10 14 31 62 62 73 164 AFH N1 9 17 34 64 64 76 165 165 165 165 N2 11 18 36 68 68 80 170 170 170 170 AF...

Page 11: ...he inner side X increases or from the inner to the outer side X decreases Washers 6 and rubber discs depended on type leave a distance for the load hook It is important that the load hangs in the middle under the beam so that the two side plates are equally loaded The suspension eye 9 if existent for bigger load bolts must still be swivelling after it has been secured Tighten the hexagon nut 3 and...

Page 12: ...one trolley s ension X an fety screws 4 side plates t d afety screws m again after ther the wheel fla mm 1 1 5 m mm 1 5 2 5 ar with the o uthorized by nstructions a s are only fo ys are moved eys are move e 27 36 46 55 60 75 22 24 1 and safet width dismant side nd installatio 3 again and the trolley dri s at the stern r the side pla nges of the t m each side 5 mm each si operation of t the employe...

Page 13: ...tton button pushed stand still turn the button clockwise free functions Illustration 7 7 Operation The following important points must be observed when operating the equipment Read the safety instructions Never load the devices beyond their working load limit The prescribed maintenance intervals must be adhered to DANGER It is not allowed pulling loose of stuck loads dragging of loads and inclined...

Page 14: ...to design and kind of use The license will be given to qualified person be the approved supervision authorities ZÜS 8 2 Compressed air connection Before commencing work on the equipment the main air supply line must be closed and secured against inadvertent opening 8 2 1 Main connection The connections must be made according to the pneumatic connection diagram Connect to the existent hose nozzle T...

Page 15: ...witch 10 Functional test 10 1 Checks before the initial start up Trolley drive The open lying teeth of the trolley drive must be lubricated Hand gear for hand geared trolley Ensure correct fit of the hand chain it must not be twisted and must hang freely 10 2 Functional test Trolleys Carefully move the trolley to the end positions and check the positions of the end stops 11 Maintenance 11 1 Genera...

Page 16: ...ESSO MOBIL TOTAL CASTROL KLÜBER Renolit FEP 2 Alvania EP 2 Unirex EP 2 Mobilux EP 2 MULTIS EP2 Stabylan 5006 Optimol Viscoleb 1500 Klüberoil 4UH 1 1500 Wolfracoat 99113 13 2 Lubricant for food industry Selection as option SHELL MOBIL CASTROL Gearing FM Grease HD2 Mobilegrease FM 222 Load chain Lubricant FM 100 Optimol Viscoleb 1500 Load hook Pulleys Gear rim Drive pinion FM Grease HD2 Mobilegrease...

Page 17: ...ning Electric hoists and winches Switching error after intervention in the electric circuit Check the electric connection of the brake acc to the wiring diagram For motor driven units Brake linings are worn or dirty Brake lining carrier must be changed completely If the unit is suitable for explosive atmosphere the brake must be returned to the manufacturer for repair Air gap is too large Re adjus...

Page 18: ...inal decommissioning disposal Measures are as above After disassembly ensure that the disposal of the equipment and any materials it contains is carried out in accordance with environmental regulations 17 Additional documents 17 1 Pneumatic connections diagram The pneumatic connections diagram is attached to the consignment ...

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