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10
5.52.122.00.01.02
9.2 Functional
test
Trolleys
Carefully move the trolley to the end positions and check the positions of the end stops.
10 Maintenance
10.1 General
All monitoring, servicing and maintenance operations are to ensure correct functioning of the equipment;
they must be effected with utmost care.
Only “qualified persons” may do this work.
Servicing and maintenance work must only be done when the hoist is not loaded.
Records must be kept of all test results and measures taken.
10.2 Monitoring
The monitoring and servicing intervals stated are valid for operation under normal conditions and single-shift
operation. In case of severe operating conditions (e.g. frequent operation with full load) or special
environmental conditions (e.g., heat, dust, etc.), the intervals must be shortened correspondingly
11 Inspection
11.1 Periodic
checks
Independently from the regulations of the individual countries, lifting devices must be checked at least yearly
by a qualified person or licensed qualified person regarding its functional safety.
at
commissioning
daily
checks
1st maintenance
after
3 months
Inspection
Maintenance
every
3 months
Inspection
Maintenance
every
12 months
check screw connections
X
X
check the bearings
X
check the trolley wheels
X
check lubrication of the driving pinion
X
X
buffers - check correct position and wear
X
X
electric motor* - check the brake lining
X
electric motor* - check the brake
X
X
pneumatic motor*
X
X
X
Have the equipment checked by an expert
(periodic inspection)
X
*as far as applicable
12 Service
Maintenance must be effected by lubricating the driving pinions (for hand geared trolleys) and by checking
the rubber end stops.
12.1
Lubricant - Selection
FUCHS SHELL ESSO MOBIL TOTAL CASTROL
KLÜBER
Renolit FEP 2
Alvania EP 2
Unirex EP 2
Mobilux EP 2
MULTIS EP2
--
--
Stabylan 5006
--
--
--
--
Optimol Viscoleb 1500
Klüberoil 4UH 1-1500
-- -- -- -- -- --
Wolfracoat
99113
Chain lubricant OKS 451
12.2
Lubricant for food industry – Selection (as option*)
SHELL MOBIL
CASTROL
KLÜBER
Gearing
FM Grease HD2
Mobilgrease FM 222
--
Klüberoil 4UH 1-1500 N
Load chain
--
Lubricant FM 100
Optimol Viscoleb 1500
--
Load hook;
Pulleys
Gear rim;
Drive pinion
FM Grease HD2
Mobilgrease FM 222
--
--
* must be mentioned by order