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Three Piece High Pressure Ball Valves 

 H25 Valves Series

 

Three  Piece High Pressure  Ball Valves 

 H25 Valves Series

 

 

 

 

Standard  API-6D Tag 

 

 

6.3.

 

Insta llation in  a  v ibrating e nvironm ent  

When installing a cryogenic valve with an actuator in a normal vibrating environment the whole 
unit 

MUST

 be fixed with a stable fixation to a rigid area. 

 

When installing a cryogenic valve with an actuator in an inclination angle it is 

CRITICAL

 to do a 

stable fixation to the whole unit to a rigid area.  

 

 

For a non-cryogenic valves it is recommended to do fixation in a normal vibrating environment.  
 
When installing a valve in a 

high vibrating

 

environment such as for an off-road application - 

please contact Habonim. 

 
 

6.4.

 

T hr e aded  End  Valves

 

6.4.1.

 

Valves with threaded ends should be treated as a single unit and should not be 
dismantled when installing to pipeline.

 

6.4.2.

 

Before installing the valves, make sure that the threads on the mating pipe are free from 
excessive grit, dirt  or burrs.

 

6.4.3.

 

When tightening the valve, apply a pipe wrench or spanner to the end connector 
closest to the pipe being worked, using standard piping practices.

 

6.4.4.

 

Use appropriate joining sealants material in correct quantities.

 

6.4.5.

 

If 

back-welding

 is required on threaded end valves, refer to the instructions for Weld 

End valves or to the 

“Habonim

  Welding 

Instructions”

  bulletin.

 

 

Summary of Contents for H25 Series

Page 1: ...Three Piece HighPressure BallValves H25 ValvesSeries Installation Operating Maintenance Three Piece High Pressure Ball Valves H25 Valves Series REV00 03 23 Itemnumber YP0007941...

Page 2: ...manuals for additional product safety information or contact Habonim Keep hands and objects away from the valve ports at all times Actuated valves could be accidentally operated resulting in serious...

Page 3: ...capabilities date hour name andsignature of the responsible engineer air pressure onsite time toclosethevalve timetoopenthevalve The combined corrosion anderosionallowanceforthevalvebody wallthickness...

Page 4: ...n dryair according toISO 4414 The air compressor must incorporate a filteron the intakesystemand contain only lubricants that are resistant toignition orcarbonization at anticipatedtemperatures The ai...

Page 5: ...arts asstatedinthismanual Where indoubt please consultwithHabonim Anyunstable fluidorgasshouldbe identified byitsmanufacturerandmustnotbeused withHabonim valves CAUTION The valves should be used in aw...

Page 6: ...ndsshould notbe removed until immediately prior to installation 5 1 6 Visualinspection shouldbeperformed onasemi annualbasisandresultsrecorded 6 Installation The installation procedure forHabonimballv...

Page 7: ...sfortheEuropeanmarketandabove1 carry the CEmarkwiththeinformation requiredbythe PED 6 2 3 The valve markingsthatare accordingtoAPI 6Dstandardarepresentedinorderto provide the user fulltraceability and...

Page 8: ...nin a normal vibrating environment Wheninstalling a valve in a high vibrating environmentsuchasforan off roadapplication please contact Habonim 6 4 Threaded End Valves 6 4 1 Valveswiththreadedendsshou...

Page 9: ...ine service itmustbe ensuredthatitisclosedwithablindend connection andthe valve issecuredagainstbeingopened unintentionally WARNING Never look intothe valve bore while the valveis in a flow line Press...

Page 10: ...ated seal wear and high valve operating torque 7 2 It is strongly recommendedtotightenthe stemnuttorqueaccordingtovalue inTable1inthe Disassembly andassembly manualevery15 000cycles 7 3 If the valveis...

Page 11: ...s are in the fail close position 1 Remove the air hose or the solenoidvalve fromthe actuator 2 Release one turn the boltsconnectingthe bracket and the actuator bottomplan 3 Remove completelythe boltsc...

Page 12: ...valve ISO5211 pad 3 Place the adaptor onthe valve stem checkthat the adaptor fitssnugly ontothe valve stemwithoutplay and is in the correct angular relationshipto the actuator gear shaft 4 Make sure...

Page 13: ...stmentscrewsare lockedin place by usingLoctite221 any change of screwsposition must be repeatedwithrenewalof the glue overthe screws thread 9 Tightenall bracket bolts withsuitable spanner 10 Hold the...

Page 14: ...hPressure BallValves H25 ValvesSeries Three Piece High Pressure Ball Valves H25 Valves Series 13 Disassembly Assembly Manual Three Piece High Pressure BallValves Series included H25 Series Sizesinclud...

Page 15: ...nd objects away from the valve ports at all times Actuated valves could be accidentally operated resulting in serious injury or valve damage Before removing a valve from the line always make sure the...

Page 16: ...hasalsobeen dischargedfromthevalvecavity Setthe valve to openposition Remove the dowelpins Carefully removetheendsfromthevalvebody Remove anddiscardthe seats bodysealsandallthe valve parts Setthe valv...

Page 17: ...dlesassemblyforall valvesizes 3 7 Lubricate the stemthrustseal 7 andthestemseal 9 withappropriate lubricant 3 8 Place the stemthrustseal 7 onthestem 4 3 9 Insertthe stem 4 horizontallyintothe centerbo...

Page 18: ...nd turnthe stemsothe valveisatopenposition to preventthe ballfrom fallingout 3 18 Assemblebothseals 6A 6B andseats 5 onthe valve ends 2 andthreadthe assembledend into the valve body 1 3 19 Tightenthe...

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